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Home >> Subaru >> 2004 >> Forester X, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (Cooling System) >> Water Pump >> Installation >> Non-Turbo Model

Non-Turbo Model

WARNING: This page is about a different car, the 2005 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install water pump onto cylinder block (LH).
    NOTE:
    • Replace the gasket with a new one.
    • When installing the water pump, tighten bolts in two stages in alphabetical sequence as shown in the figure.

    Tightening torque: 

    First: 

    12 N.m (1.2 kgf-m, 8.7 ft-lb) 

    Second: 

    12 N.m (1.2 kgf-m, 8.7 ft-lb) 

    Fig 1: Installing Water Pump Onto Cylinder Block Bolts
    G03805713Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the hose to water pump.
  3. Install the tensioner bracket.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 2: Installing Tensioner Bracket
    G03805714Courtesy of SUBARU OF AMERICA, INC.
  4. Install the belt cover No. 2 (LH).

    Tightening torque: 

    5 N.m (0.5kgf-m, 3.6 ft-lb) 

    Fig 3: Installing Belt Cover No. 2 (LH)
    G03805715Courtesy of SUBARU OF AMERICA, INC.
  5. Install the cam sprockets (LH) by using ST. ST 18231AA010 CAM SPROCKET WRENCH
    NOTE: Also the CAM SPROCKET WRENCH (499207100) can be used.

    Tightening torque: 

    78 N.m (8.0 kgf-m, 57.9 ft-lb) 

    Fig 4: Installing Cam Sprockets (LH) Using Cam Sprocket Wrench ST 18231AA010
    G03805716Courtesy of SUBARU OF AMERICA, INC.
  6. Install the belt idler No. 2.

    Tightening torque: 

    39 N.m (4.0 kgf-m, 28.9 ft-lb) 

    Fig 5: Installing Belt Idler No. 2
    G03805717Courtesy of SUBARU OF AMERICA, INC.
  7. Install the automatic belt tension adjuster which has tension rod held by pin. < Ref. to Automatic Belt Tension Adjuster Assembly And Belt Idler, INSTALLATION , Timing Belt. >
  8. Install the timing belt. < Ref. to INSTALLATION , Timing Belt. >
  9. Install the crank pulley. < Ref. to INSTALLATION , Crank Pulley. >
  10. Install the V-belts. < Ref. to INSTALLATION , V-Belt. >
  11. Install the radiator. < Ref. to INSTALLATION , Radiator. >