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Home >> Subaru >> 2004 >> Baja Base, Standard >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted System (Power Steering) >> Oil Pump >> Installation >> 2.5 L Model

2.5 L Model

  1. Install oil pump to bracket.
    1. Place oil pump bracket in a vise. Tighten bushing using a 12.7 mm (1/2") type 14- and 21-mm box wrench until it is in contact with oil pump mounting surface.
      CAUTION: Do not place oil pump bracket directly in the vise; use soft pads and hold oil pump lightly to protect the pump. 
      Fig 1: Installing Oil Pump To Bracket
      G00868104Courtesy of SUBARU OF AMERICA, INC.
    2. Tighten bolt which installs oil pump and switch bracket to bracket.
      1. Tightening torque: 37.3 N.m (3.8 kgf-m, 27.5 ft-lb) 
        Fig 2: Installing Oil Pump & Switch Bracket To Bracket Tightening Bolts
        G00868105Courtesy of SUBARU OF AMERICA, INC.
      1. Tightening torque: 15.7 N.m (1.6 kgf-m, 11.6 ft-lb) 
        Fig 3: Tightening Bolts
        G00868106Courtesy of SUBARU OF AMERICA, INC.
  2. Install socket to oil pump.
    1. Tightening torque: 6.5 N.m (0.66 kgf-m, 4.8 ft-lb) 
    Fig 4: Installing Socket To Oil Pump Tightening Bolts
    G00868107Courtesy of SUBARU OF AMERICA, INC.
  3. Tighten bolts which install power steering pump bracket.
    1. Tightening torque: 22 N.m (2.2 kgf-m, 15.9 ft-lb) 
    Fig 5: Installing Power Steering Pump Bracket Tightening Bolts
    G00868108Courtesy of SUBARU OF AMERICA, INC.
  4. Interconnect pipes C and suction hose.
    1. Tightening torque: 
      1. Joint nut 
        1. 39.2 N.m (4 kgf-m, 28.9 ft-lb) 
    CAUTION: If a hose is twisted at this step, the hose may come into contact with some other parts. 
    Fig 6: Locating Pipes C & Suction Hose
    G00868109Courtesy of SUBARU OF AMERICA, INC.
  5. Connect connector to power steering oil pressure switch.
  6. Install pulley belt to oil pump.
  7. Check pulley belt tension. Refer to REMOVAL , V-belt and REMOVAL , V-belt.
  8. Tighten lock bolt.
    1. Tightening torque: 24.5 N.m (2.5 kgf-m, 18.1 ft-lb) 
  9. Tighten bolt belt tension.
    1. Tightening torque: 8 N.m (0.8 kgf-m, 5.8 ft-lb) 
  10. Install pulley belt cover bracket.
  11. Connect ground terminal of battery.
  12. Feed the specified power steering fluid < Refer to POWER STEERING FLUID .
    CAUTION: Never start the engine before feeding the fluid; otherwise vane pump might be seized up.