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Home >> Subaru >> 2004 >> Baja Base, Automatic >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> A/T & M/T Control Systems >> MT Gear Shift Lever >> Assembly

MT Gear Shift Lever: Assembly

  1. Clean all parts before assembly.
  2. Mount the bushing and cushion rubber on the stay.
    Fig 1: Mounting Bushing & Cushion Rubber On Stay
    G00917950Courtesy of SUBARU OF AMERICA, INC.
  3. Mount each part; boot, O-ring, bushing A, spacer, bushing B, bushing and spring pin on the gear shift lever.
    NOTE:
    • Always use new O-rings.
    • Apply grease [SUNLIGHT 2 (Part No. 003602010) or equivalent] to the inner and side surfaces of the bushing when installing the spacer.
    Fig 2: Installing Spacer
    G00917951Courtesy of SUBARU OF AMERICA, INC.
  4. Insert the gear shift lever into boot hole.
  5. Install the snap ring and stay to bushing B.
    Fig 3: Installing Snap Ring & Stay To Bushing B
    G00917952Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten with a new lock wire to the extent that the boot will not come off.
    Fig 4: Tightening With New Lock Wire
    G00917953Courtesy of SUBARU OF AMERICA, INC.
  7. Insert the rod into boot hole.
  8. Connect the rod to gear shift lever.
    1. Tightening torque: 11.8 N.m (1.2 kgf-m, 8.7 ft-lb) 
    Fig 5: Connecting Rod To Gear Shift Lever
    G00917954Courtesy of SUBARU OF AMERICA, INC.
  9. Check the swing torque of the rod in relation to gear shift lever.
  10. Check that there is no excessive play and that parts move smoothly.