Transfer Clutch: Assembly

Install the transfer clutch piston.

Fig 1: Installing Transfer Clutch Piston
Courtesy of SUBARU OF AMERICA, INC.
Install return spring to transfer piston.

Fig 2: Installing Return Spring To Transfer Piston
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Install transfer clutch piston seal.

Fig 3: Installing Transfer Clutch Piston Seal
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Install ST to rear drive shaft.
1. ST 499257300 SNAP RING OUTER GUIDE
Fig 4: Installing ST To Rear Drive Shaft
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Install snap ring to ST.
1. ST 499257300 SNAP RING OUTER GUIDE
Fig 5: Installing Snap Ring And Transfer Clutch
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Using ST1 and ST2, install snap ring to rear drive shaft.
1. ST1 499257300 SNAP RING OUTER GUIDE
2. ST2 499247400 INSTALLER
Fig 6: Installing Snap Ring To Rear Drive Shaft Using ST
Courtesy of SUBARU OF AMERICA, INC.
Install the driven plates, drive plates, pressure plate and snap ring.

Fig 7: Installing Driven Plates
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Apply compressed air to see if the assembled parts move smoothly.

Fig 8: Applying Compressed Air To Assembled Parts
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Check clearance between snap ring and pressure plate. < Ref. to INSPECTION , Transfer Clutch.>
Press-fit a new ball bearing with ST.
1. ST 899580100 INSTALLER
Fig 9: Press-Fitting New Ball Bearing With ST
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Coat a new seal ring with vaseline, and install it in the seal ring groove of the shaft.
NOTE: Do not expand the seal ring excessively when installing.

Fig 10: Installing Seal Ring In Seal Ring Groove Of Shaft
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Install the transfer clutch assembly without damaging seal ring.

Fig 11: Installing Transfer Clutch Assembly
Courtesy of SUBARU OF AMERICA, INC.