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Home >> Subaru >> 2003 >> Outback VDC, 4D Wagon >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems, H6DO) >> Fuel Pump >> Removal

Fuel Pump: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  • During work procedures, if fuel tank is more than 3/4 full, be careful because fuel may spill.
NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.
  1. Release fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , OPERATION, Fuel.>
  2. Disconnect battery ground cable.
    Fig 1: Disconnecting Battery Ground Cable
    G02877297Courtesy of SUBARU OF AMERICA, INC.
  3. Open fuel filler flap lid and remove fuel filler cap.
  4. Lift-up the vehicle.
  5. Remove front side fuel tank cover.
    Fig 2: Removing Front Side Fuel Tank Cover
    G02877298Courtesy of SUBARU OF AMERICA, INC.
  6. Drain fuel from fuel tank. Set a container under the vehicle and remove drain plug from fuel tank.
    Fig 3: Removing Drain Plug From Fuel Tank
    G02877299Courtesy of SUBARU OF AMERICA, INC.
  7. Tighten fuel drain plug and install front right side fuel tank cover.
    1. Tightening torque:  26 N.m (2.65 kgf-m, 19.2 ft-lb)
    Fig 4: Installing Fuel Drain Plug
    G02877300Courtesy of SUBARU OF AMERICA, INC.
    1. Tightening torque:  18 N.m (1.8 kgf-m, 13.0 ft-lb)
    Fig 5: Installing Front Right Side Fuel Tank Cover
    G02877301Courtesy of SUBARU OF AMERICA, INC.
  8. Raise rear seat and turn floor mat up.
  9. Remove access hole lid.
    Fig 6: Removing Access Hole Lid
    G02877302Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect connector from fuel pump.
    Fig 7: Disconnecting Connector From Fuel Pump
    G02877303Courtesy of SUBARU OF AMERICA, INC.
  11. Move clips and then disconnect jet pump hose (C).
  12. Disconnect quick connector and then disconnect fuel delivery hose (A) and return hose (B). < Ref. to REMOVAL , Fuel Delivery, Return and Evaporation Lines.>
    Fig 8: Disconnecting Fuel Delivery Hose & Return Hose
    G02877304Courtesy of SUBARU OF AMERICA, INC.
  13. Remove nuts which install fuel pump assembly onto fuel tank.
    Fig 9: Removing Fuel Pump Assembly
    G02877305Courtesy of SUBARU OF AMERICA, INC.
  14. Take off fuel pump assembly from fuel tank.