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Home >> Subaru >> 2003 >> Outback L.L. Bean Edition >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Cooling (H4SO)) >> Radiator >> Installation

Section 6 (Cooling (H4SO)): Radiator: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Attach radiator mounting cushions to holes on the vehicle.
    Fig 1: Attaching Radiator Mounting Cushions To Holes On Vehicle
    G02874374Courtesy of SUBARU OF AMERICA, INC.
  2. Install radiator while fitting radiator pins to cushions.
    NOTE: Fit pins on lower side of radiator into cushions on body side.
    Fig 2: Fitting Pins On Lower Side Of Radiator Into Cushions On Body Side
    G02874375Courtesy of SUBARU OF AMERICA, INC.
  3. Install radiator brackets and tighten bolts.
    1. Tightening torque:  18 N.m (1.8 kgf-m, 13.0 ft-lb)
    Fig 3: Installing Radiator Brackets
    G02874376Courtesy of SUBARU OF AMERICA, INC.
  4. Attach power steering hose to the radiator.
    Fig 4: Attaching Power Steering Hose To Radiator
    G02874377Courtesy of SUBARU OF AMERICA, INC.
  5. Connect radiator inlet hose.
    Fig 5: Connecting Radiator Inlet Hose
    G02874378Courtesy of SUBARU OF AMERICA, INC.
  6. Install reservoir tank.
    1. Tightening torque:  4.9 N.m (0.50 kgf-m, 3.6 ft-lb)
    Fig 6: Installing Reservoir Tank
    G02874379Courtesy of SUBARU OF AMERICA, INC.
  7. Install air intake duct.
    Fig 7: Installing Air Intake Duct
    G02874380Courtesy of SUBARU OF AMERICA, INC.
  8. Lift-up the vehicle.
  9. Connect ATF cooler hoses. (AT vehicles only)
    Fig 8: Connecting ATF Cooler Hoses (AT Vehicles Only)
    G02874381Courtesy of SUBARU OF AMERICA, INC.
  10. Connect connectors to radiator main fan motor (A) and sub fan motor (B).
    Fig 9: Connecting Connectors To Radiator Main Fan Motor & Sub Fan Motor
    G02874382Courtesy of SUBARU OF AMERICA, INC.
  11. Connect radiator outlet hose.
    Fig 10: Connecting Radiator Outlet Hose
    G02874383Courtesy of SUBARU OF AMERICA, INC.
  12. Install undercover.
    Fig 11: Installing Undercover
    G02874384Courtesy of SUBARU OF AMERICA, INC.
  13. Lower the vehicle.
  14. Connect battery ground cable.
    Fig 12: Connecting Battery Ground Cable
    G02874385Courtesy of SUBARU OF AMERICA, INC.
  15. Fill coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.>
  16. Check ATF level. < Ref. to INSPECTION , Automatic Transmission Fluid.>