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Home >> Subaru >> 2003 >> Outback Base, 4D Sedan >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted System (Power Steering) >> Oil Pump >> Installation >> 2.5 L Model

2.5 L Model

  1. Install oil pump to bracket.
    1. Place oil pump bracket in a vise. Tighten bushing using a 12.7 mm (1/2") type 14- and 21- mm box wrench until it is in contact with oil pump mounting surface.
      CAUTION: Do not place oil pump bracket directly in the vise; use soft pads and hold oil pump lightly to protect the pump.
      Fig 1: Installing Oil Pump To Bracket
      G02873910Courtesy of SUBARU OF AMERICA, INC.
    2. Tighten bolt which installs oil pump and switch bracket to bracket.
    1. Tightening torque:  37.3 N.m (3.8 kgf-m, 27.5 ft-lb)
    Fig 2: Installing Oil Pump & Switch Bracket Bolts
    G02873911Courtesy of SUBARU OF AMERICA, INC.
    1. Tightening torque:  15.7 N.m (1.6 kgf-m, 11.6 ft-lb)
    Fig 3: Installing Bolts To Front Side Of Oil Pump
    G02873912Courtesy of SUBARU OF AMERICA, INC.
  2. Install socket to oil pump.
    1. Tightening torque:  6.5 N.m (0.66 kgf-m, 4.8 ft-lb)
    Fig 4: Installing Socket To Oil Pump
    G02873913Courtesy of SUBARU OF AMERICA, INC.
  3. Tighten bolts which install power steering pump bracket.
    1. Tightening torque:  22 N.m (2.2 kgf-m, 15.9 ft-lb)
    Fig 5: Tightening Power Steering Pump Bracket Bolts
    G02873914Courtesy of SUBARU OF AMERICA, INC.
  4. Interconnect pipes C and suction hose.

    Tightening torque: 

    1. Joint nut:  39.2 N.m (4 kgf-m, 28.9 ft-lb)
    CAUTION: If a hose is twisted at this step, the hose may come into contact with some other parts.
    Fig 6: Interconnecting Pipes C & Suction Hose
    G02873915Courtesy of SUBARU OF AMERICA, INC.
  5. Connect connector to power steering oil pressure switch.
  6. Install pulley belt to oil pump.
  7. Check pulley belt tension. < Ref. to V-BELT (H4SO)> and < Ref. to V-BELT (H6DO).>
  8. Tighten lock bolt.
    1. Tightening torque:  24.5 N.m (2.5 kgf-m, 18.1 ft-lb)
  9. Tighten bolt belt tension.
    1. Tightening torque:  8 N.m (0.8 kgf-m, 5.8 ft-lb)
  10. Install pulley belt cover bracket.
  11. Connect ground terminal of battery.
  12. Feed the specified power steering fluid < Ref. to POWER STEERING FLUID  .>
    CAUTION: Never start the engine before feeding the fluid; otherwise vane pump might be seized up.