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Torque Converter Clutch Case: Installation

  1. Check the appearance of each component, and clean.
  2. Force-fit the oil seal to the torque converter clutch case with ST.

    ST 398437700 DRIFT

    Fig 1: Installing Oil Seal To Torque Converter Clutch Case With ST
    G01999004Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. See INSTALLATION , Front Differential.
  4. Install the left and right side retainers. See ADJUSTMENT , Front Differential.
  5. Install the new seal pipe to the torque converter clutch case.
    Fig 2: Installing New Seal Pipe To Torque Converter Clutch Case
    G01999005Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rubber seal to the torque converter clutch case.
    Fig 3: Installing Rubber Seal To Torque Converter Clutch Case
    G01999006Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire torque converter clutch case mating surface.
    1. Liquid gasket:  Three Bond 1215 (Part No.004403007)
    Fig 4: Applying Liquid Gasket To Torque Converter Clutch Case Mating Surface
    G01999007Courtesy of SUBARU OF AMERICA, INC.
  8. Install the torque converter clutch case assembly without damaging bushing and oil seal.
    1. Tightening torque:  41 N.m (4.2 kgf-m, 30.4 ft-lb)
    Fig 5: Installing Torque Converter Clutch Case Assembly
    G01999008Courtesy of SUBARU OF AMERICA, INC.
  9. Install the pitching stopper bracket and transmission ground cable.
    1. Tightening torque:  41 N.m (4.2 kgf-m, 30.4 ft-lb)
    Fig 6: Installing Pitching Stopper Bracket & Transmission Ground Cable
    G01999009Courtesy of SUBARU OF AMERICA, INC.
  10. Insert inhibitor switch and transmission connector into stay.
  11. Install air breather hose.INSTALLATION , Air Breather Hose.
  12. Install the oil cooler pipes.INSTALLATION , ATF Cooler Pipe and Hose.
  13. Install the oil charger pipe with O-ring. See INSTALLATION , Oil Charger Pipe.
  14. Insert the input shaft while turning lightly by hand. At this time, not to damage the bushing.
    1. Normal protrusion A:  50 - 55 mm (1.97 - 2.17 in)
    Fig 7: Installing Input Shaft While Turning Lightly By Hand
    G01999010Courtesy of SUBARU OF AMERICA, INC.
  15. Install the torque converter clutch assembly. See INSTALLATION , Torque Converter clutch Assembly.
  16. Install the transmission assembly to the vehicle. See INSTALLATION , Automatic Transmission Assembly.
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