LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2003 >> Impreza RS, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Radiator >> Installation >> Non-Turbo Model

Non-Turbo Model

  1. Attach the radiator mounting cushions to holes on the vehicle.
    Fig 1: Attaching Radiator Mounting Cushions To Holes On Vehicle
    G02621416Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator while fitting radiator pins to cushions.
    NOTE: Fit pins on lower side of radiator into cushions on body side.
    Fig 2: Installing Radiator Fitting Radiator Pins To Cushions
    G02621417Courtesy of SUBARU OF AMERICA, INC.
  3. Install the radiator brackets and tighten the bolts.
    1. Tightening torque:  18 N.m (1.8 kgf.m, 13.0 ft.lb)
    Fig 3: Installing Radiator Brackets
    G02621418Courtesy of SUBARU OF AMERICA, INC.
  4. Attach the power steering hose to the radiator.
    Fig 4: Attaching Power Steering Hose To Radiator
    G02621419Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the radiator inlet hose.
    Fig 5: Connecting Radiator Inlet Hose
    G02621420Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reservoir tank.
    1. Tightening torque:  4.9 N.m (0.50 kgf.m, 3.6 ft.lb)
    Fig 6: Installing Reservoir Tank
    G02621421Courtesy of SUBARU OF AMERICA, INC.
  7. Lift-up the vehicle.
  8. Connect the radiator outlet hose (A).
  9. Connect the ATF cooler hoses (B). (AT vehicles only)
    Fig 7: Connecting Radiator Outlet Hose & ATF Cooler Hoses (AT Vehicles Only)
    G02621422Courtesy of SUBARU OF AMERICA, INC.
  10. Connect the connectors to the radiator main fan motor (A) and sub fan motor (B).
    Fig 8: Connecting Connectors To Radiator Main Fan Motor
    G02621423Courtesy of SUBARU OF AMERICA, INC.
    Fig 9: Connecting Connectors To Radiator Sub Fan Motor
    G02621424Courtesy of SUBARU OF AMERICA, INC.
  11. Install the under cover.
  12. Lower the vehicle.
  13. Connect the battery ground cable.
    Fig 10: Connecting Battery Ground Cable
    G02621425Courtesy of SUBARU OF AMERICA, INC.
  14. Fill engine coolant, see FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.
  15. Check ATF level, see INSPECTION , ATF.