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Home >> Subaru >> 2002 >> Outback Base, 4D Wagon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 111 (Cooling System) >> Water Pump >> Installation >> Turbo Model

Turbo Model

WARNING: This page is about a different car, the 2002 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the water pump onto the left-hand cylinder head.
    CAUTION:
    • Replace gasket with a new one.
    • When installing water pump, tighten bolts in two stages in alphabetical sequence as shown in figure.

    Tightening torque: 

    First;  12 N.m (1.2 kgf-m, 8.7 ft-lb)

    Second;  12 N.m (1.2 kgf-m, 8.7 ft-lb)

    Fig 1: Tightening Bolts In Stages And Sequence
    G02868973Courtesy of SUBARU OF AMERICA, INC.
  2. Install the tensioner bracket.

    Tightening torque:  25 N.m (2.5 kgf-m, 18.1 ft-lb)

    Fig 2: Installing The Tensioner Bracket
    G02868974Courtesy of SUBARU OF AMERICA, INC.
  3. Install the left-hand belt cover No. 2.

    Tightening torque:  5 N.m (0.5 kgf-m, 3.6 ft-lb)

    Fig 3: Installing The Left-Hand Belt Cover No. 2
    G02868975Courtesy of SUBARU OF AMERICA, INC.
  4. Install the left-hand camshaft sprockets by using ST.

    ST 499207400  CAMSHAFT SPROCKET WRENCH

    Tightening torque:  98 N.m (10.0 kgf-m, 72.4 ft-lb)

    Fig 4: Installing The Left-Hand Camshaft Sprockets
    G02868976Courtesy of SUBARU OF AMERICA, INC.
  5. Install the camshaft position sensor. CAMSHAFT POSITION SENSOR .
  6. Install the belt idler No. 2 (C).
  7. Install the belt idler (B).
  8. Install the automatic belt tension adjuster (A) which has a tension rod held by a pin. Refer to TIMING BELT ASSEMBLY .

    Tightening torque:  39.4 N.m (4.0 kgf-m, 28.9 ft-lb)

    Fig 5: Installing The Automatic Belt Tension Adjuster
    G02868977Courtesy of SUBARU OF AMERICA, INC.
  9. Install the timing belt. Refer to TIMING BELT ASSEMBLY .
  10. Install the V-belts. Refer to V-BELT .
  11. Install the radiator main fan and sub fan motor assemblies. Refer to Radiator Main Fan and Fan Motor  and Radiator Sub Fan and Fan Motor  .
  12. Install the reservoir tank.
    Fig 6: Installing The Reservoir Tank
    G02868978Courtesy of SUBARU OF AMERICA, INC.
  13. Connect the over flow hose.
  14. Lift up the vehicle.
  15. Connect the radiator outlet hose (A) and heater hose (B) to the water pump.
    Fig 7: Connecting The Radiator Outlet And Heater Hoses
    G02868979Courtesy of SUBARU OF AMERICA, INC.
  16. Connect the water by-pass hose (C) and oil cooler hose (D).
  17. Install the bolt which installs water by-pass pipe onto the oil pump.
    Fig 8: Installing The Bolt Which Installs Water By-Pass Pipe Onto The Oil Pump
    G02868980Courtesy of SUBARU OF AMERICA, INC.
  18. Connect the connectors to radiator main fan and sub fan motors.
  19. Install the radiator under cover.
  20. Install the under cover.
  21. Lower the vehicle.
  22. Connect the battery ground cable.
    Fig 9: Connecting The Battery Ground Cable
    G02868981Courtesy of SUBARU OF AMERICA, INC.
  23. Fill coolant. Refer to FILLING OF ENGINE COOLANT  .