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Home >> Subaru >> 2002 >> Outback Base, 4D Sedan >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (On-Vehicle Service) >> Automatic Transmission Assembly >> Removal

Automatic Transmission Assembly: Removal

  1. Set the vehicle on the lift.
  2. Open front hood fully, and support with stay.
  3. Disconnect battery ground cable.
  4. Remove air intake duct. Refer to REMOVAL , Air Intake Duct .
  5. Remove air cleaner case or air intake chamber. Refer to AIR CLEANER CASE .
  6. Remove air cleaner case stay.
    Fig 1: Removing Air Cleaner Case Stay
    G02960395Courtesy of SUBARU OF AMERICA, INC.
  7. Remove front, center, rear exhaust pipe and muffler.

    2.5 L model 

    Refer to REMOVAL , Front Exhaust Pipe, REMOVAL , Rear Exhaust Pipe and REMOVAL , Muffler. .

    3.0 L model 

    Refer to REMOVAL , Front Exhaust Pipe, REMOVAL , Rear Exhaust Pipe and REMOVAL , Muffler

  8. Disconnect the following connectors.
    1. Transmission harness connector
      Fig 2: Disconnecting Transmission Harness Connector
      G02960396Courtesy of SUBARU OF AMERICA, INC.
    2. Transmission ground terminal
  9. Remove starter. Refer to REMOVAL , Starter.
  10. Remove pitching stopper.
    Fig 3: Removing Pitching Stopper
    G02960397Courtesy of SUBARU OF AMERICA, INC.
  11. Separate torque converter clutch from drive plate.
    1. Remove service hole plug.
    2. Remove bolts which hold torque converter clutch to drive plate.
    3. While rotating the engine, remove other bolts using ST.
      NOTE: Be careful not to drop bolts into torque converter clutch housing.

      ST 499977100 CRANK PULLEY WRENCH

      Fig 4: Separating Torque Converter Clutch From Drive Plate
      G02960398Courtesy of SUBARU OF AMERICA, INC.
  12. Install ST to torque converter clutch case.

    ST 498277200 STOPPER SET

    Fig 5: Installing ST To Torque Converter Clutch Case
    G02960399Courtesy of SUBARU OF AMERICA, INC.
  13. Remove ATF level gauge.
    NOTE: Plug opening to prevent entry of foreign particles into transmission fluid.
    Fig 6: Removing ATF Level Gauge
    G02960400Courtesy of SUBARU OF AMERICA, INC.
  14. Set ST.
    NOTE: Part No. 41099AA010 is also available.

    ST 41099AA020 ENGINE SUPPORT ASSY

    Fig 7: Setting Special Tool
    G02960401Courtesy of SUBARU OF AMERICA, INC.
  15. Remove bolt which holds right upper side of transmission to engine.
    Fig 8: Removing Bolt Holding Right Upper Side Of Transmission To Engine (2.5 L Model)
    G02960402Courtesy of SUBARU OF AMERICA, INC.
    Fig 9: Removing Bolt Holding Right Upper Side Of Transmission To Engine (3.0 L Model)
    G02960403Courtesy of SUBARU OF AMERICA, INC.
  16. Lift-up the vehicle.
  17. Remove under cover.
  18. Remove heat shield cover.
    Fig 10: Removing Heat Shield Cover
    G02960404Courtesy of SUBARU OF AMERICA, INC.
  19. Drain ATF to remove ATF drain plug.
    Fig 11: Removing ATF Drain Plug
    G02960405Courtesy of SUBARU OF AMERICA, INC.
  20. Disconnect ATF cooler hoses from pipes of transmission side, and remove ATF level gauge guide.
    Fig 12: Disconnecting ATF Cooler Hoses From Pipes Of Transmission Side
    G02960406Courtesy of SUBARU OF AMERICA, INC.
  21. Remove propeller shaft.
  22. Remove shift select cable. Refer to REMOVAL , Select Cable.
  23. Disconnect stabilizer link from transverse link.
  24. Remove bolt securing ball joint of transverse link to housing.
    Fig 13: Removing Bolt Securing Ball Joint Of Transverse Link To Housing
    G02960407Courtesy of SUBARU OF AMERICA, INC.
  25. Remove spring pins and separate front drive shafts from each side of the transmission.
    NOTE: Do not reuse spring pin. Prepare a new spring pin.
    Fig 14: Removing Spring Pins
    G02960408Courtesy of SUBARU OF AMERICA, INC.
  26. Remove nuts which hold lower side of transmission to engine.
    Fig 15: Removing Nuts Holding Lower Side Of Transmission To Engine (2.5 L Model)
    G02960409Courtesy of SUBARU OF AMERICA, INC.
    Fig 16: Removing Nuts Holding Lower Side Of Transmission To Engine (3.0 L Model)
    G02960410Courtesy of SUBARU OF AMERICA, INC.
  27. Place transmission jack under transmission.
    NOTE:
    • Make sure that the support plates of transmission jack don't touch the oil pan.
  28. Remove transmission rear crossmember from vehicle.
    Fig 17: Removing Transmission Rear Crossmember From Vehicle
    G02960411Courtesy of SUBARU OF AMERICA, INC.
  29. Remove transmission.
    CAUTION: Move transmission and torque converter as a unit away from engine. 
    Fig 18: Removing Transmission
    G02960412Courtesy of SUBARU OF AMERICA, INC.
  30. Separate transmission assembly and rear cushion rubber.