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Home >> Subaru >> 2002 >> Outback Base, 4D Sedan >> Repair and Diagnosis >> Steering >> Power Assisted System (Power Steering) >> Oil Pump >> Installation >> 2.5L Model

2.5L Model

  1. Install oil pump to bracket.
    1. Place oil pump bracket in a vise. Tighten bushing using a 12.7 mm (1/2") type 14- and 21-mm box wrench until it is in contact with oil pump mounting surface.
      CAUTION: Do not place oil pump bracket directly in the vise; use soft pads and hold oil pump lightly to protect the pump. 
      Fig 1: Tightening Bushing Using Box Wrench
      G02964742Courtesy of SUBARU OF AMERICA, INC.
    2. Tighten bolt which secures oil pump to bracket.
    1. Tightening torque:  37.3 N.m (3.8 kgf-m, 27.5 ft-lb)
      Fig 2: Tightening Oil Pump To Bracket Bolt (1 Of 2)
      G02964743Courtesy of SUBARU OF AMERICA, INC.
    1. Tightening torque:  15.7 N.m (1.6 kgf-m, 11.6 ft-lb)
      Fig 3: Tightening Oil Pump To Bracket Bolt (2 Of 2)
      G02964744Courtesy of SUBARU OF AMERICA, INC.
  2. Install socket to oil pump.
    Fig 4: Installing Socket To Oil Pump
    G02964745Courtesy of SUBARU OF AMERICA, INC.
    1. Tightening torque:  6.5 N.m (0.66 kgf-m, 4.8 ft-lb)
  3. Tighten bolt which secures power steering pump bracket.
    1. Tightening torque:  22 N.m (2.2 kgf-m, 15.9 ft-lb)
      Fig 5: Tightening Power Steering Pump Bracket Bolt
      G02964746Courtesy of SUBARU OF AMERICA, INC.
  4. Interconnect pipes C and suction hose.

    Tightening torque: 

    1. Joint nut:  39.2 N.m (4 kgf-m, 28.9 ft-lb)
    CAUTION: If a hose is twisted at this step, the hose may come into contact with some other parts. 
    Fig 6: Interconnecting Pipes C & Suction Hose
    G02964747Courtesy of SUBARU OF AMERICA, INC.
  5. Connect connector to power steering oil pressure switch.
  6. Install pulley belt to oil pump.
  7. Check pulley belt tension. Refer to INSPECTION , V-belt.
  8. Tighten bolt belt tension.
    1. Tightening torque:  8 N.m (0.8 kgf-m, 5.8 ft-lb)
  9. Install pulley belt cover bracket.
  10. Connect ground cable of battery.
  11. Feed the specified power steering fluid. Refer to POWER STEERING FLUID  .
CAUTION: Never start the engine before feeding the fluid; otherwise vane pump might be seized up.