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Home >> Subaru >> 2002 >> Impreza TS, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) -- (SOHC) >> Intake Manifold >> Removal

Intake Manifold: Removal

  1. Release the fuel pressure. Refer to RELEASING OF FUEL PRESSURE  .
  2. Open the fuel flap lid, and remove the fuel filler cap.
  3. Disconnect the battery ground cable.
    Fig 1: Disconnecting The Battery Ground Cable
    G02869466Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the air intake duct and air cleaner assembly. Refer to AIR CLEANER CASE .
  5. Disconnect the accelerator cable (A).
    Fig 2: Disconnecting The Accelerator Cable
    G02869467Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect the cruise control cable (B). (With cruise control model)
  7. Remove the power steering pump.
    1. Remove the resonator chamber. Refer to RESONATOR CHAMBER .
    2. Remove the front side V-belt. Refer to V-BELT
    3. Remove the bolts which hold power steering pipes onto the intake manifold protector.
      NOTE: Do not disconnect the power steering hose.
      Fig 3: Removing The Bolts Which Hold Power Steering Pipes Onto The Intake Manifold Protector
      G02869468Courtesy of SUBARU OF AMERICA, INC.
    4. Remove the bolts which install power steering pump bracket.
      Fig 4: Removing The Bolts Which Install Power Steering Pump Bracket
      G02869469Courtesy of SUBARU OF AMERICA, INC.
    5. Disconnect the connector from the power steering pump switch.
      Fig 5: Disconnecting The Connector From The Power Steering Pump Switch
      G02869470Courtesy of SUBARU OF AMERICA, INC.
    6. Remove the power steering tank from the bracket by pulling it upwards.
      Fig 6: Removing The Power Steering Tank
      G02869471Courtesy of SUBARU OF AMERICA, INC.
    7. Place the power steering pump on the right side wheel apron.
      Fig 7: Placing The Power Steering Pump On The Right Side Wheel Apron
      G02869472Courtesy of SUBARU OF AMERICA, INC.
    8. Disconnect the spark plug cords from the spark plugs.
    9. Disconnect the PCV hose from the intake manifold.
      Fig 8: Disconnecting The PCV Hose From The Intake Manifold
      G02869473Courtesy of SUBARU OF AMERICA, INC.
    10. Disconnect the engine coolant hose from the throttle body.
      Fig 9: Disconnecting The Engine Coolant Hose From The Throttle Body
      G02869474Courtesy of SUBARU OF AMERICA, INC.
    11. Disconnect the brake booster hose.
      Fig 10: Disconnecting The Brake Booster Hose
      G02869475Courtesy of SUBARU OF AMERICA, INC.
    12. Remove the air cleaner case stay RH and engine harness bracket, and disconnect the engine harness connectors from the bulkhead harness connectors.
      Fig 11: Removing The Air Cleaner Case Stay RH And Engine Harness Bracket
      G02869476Courtesy of SUBARU OF AMERICA, INC.
    13. Disconnect the connectors from the engine coolant temperature sensor.
      Fig 12: Disconnecting The Connectors From The Engine Coolant Temperature Sensor
      G02869477Courtesy of SUBARU OF AMERICA, INC.
    14. Disconnect the knock sensor connector.
      Fig 13: Disconnecting The Knock Sensor Connector
      G02869478Courtesy of SUBARU OF AMERICA, INC.
    15. Disconnect the connector from the crankshaft position sensor.
      Fig 14: Disconnecting The Connector From The Crankshaft Position Sensor
      G02869479Courtesy of SUBARU OF AMERICA, INC.
    16. Disconnect the connector from the oil pressure switch.
      Fig 15: Disconnecting The Connector From The Oil Pressure Switch
      G02869480Courtesy of SUBARU OF AMERICA, INC.
    17. Disconnect the connector from the camshaft position sensor.
      Fig 16: Disconnecting The Connector From The Camshaft Position Sensor
      G02869481Courtesy of SUBARU OF AMERICA, INC.
    18. Disconnect the fuel hoses from the fuel pipes.
      WARNING:
      • Do not spill fuel.
      • Catch fuel from hoses in a container or cloth.
        Fig 17: Disconnecting The Fuel Hoses From The Fuel Pipes
        G02869482Courtesy of SUBARU OF AMERICA, INC.
    19. Remove the bolts which hold intake manifold onto the cylinder heads.
      Fig 18: Removing The Bolts Which Hold Intake Manifold Onto The Cylinder Heads
      G02869483Courtesy of SUBARU OF AMERICA, INC.
    20. Remove the intake manifold.
      Fig 19: Removing The Intake Manifold
      G02869484Courtesy of SUBARU OF AMERICA, INC.