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Home >> Subaru >> 2002 >> Impreza RS, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) -- (SOHC) >> Intake Manifold >> Installation

Intake Manifold: Installation

  1. Install the intake manifold onto the cylinder heads.
    NOTE: Always use new gaskets.

    Tightening torque:  25 N.m (2.5 kgf-m, 18.1 ft-lb)

    Fig 1: Installing The Intake Manifold Onto The Cylinder Heads
    G02869485Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the fuel hoses.
    Fig 2: Connecting The Fuel Hoses
    G02869486Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the connector to the camshaft position sensor.
    Fig 3: Connecting The Connector To The Camshaft Position Sensor
    G02869487Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the connector to the oil pressure switch.
    Fig 4: Connecting The Connector To The Oil Pressure Switch
    G02869488Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the connector to the crankshaft position sensor.
    Fig 5: Connecting The Connector To The Crankshaft Position Sensor
    G02869489Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the knock sensor connector.
    Fig 6: Connecting The Knock Sensor Connector
    G02869490Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the connectors to the engine coolant temperature sensor.
    Fig 7: Connecting The Connectors To The Engine Coolant Temperature Sensor
    G02869491Courtesy of SUBARU OF AMERICA, INC.
  8. Install the air cleaner case stay RH and engine harness bracket, and connect the engine harness connectors to the bulkhead connectors.
    Fig 8: Installing The Air Cleaner Case Stay RH And Engine Harness Bracket
    G02869492Courtesy of SUBARU OF AMERICA, INC.
  9. Connect the brake booster hose.
    Fig 9: Connecting The Brake Booster Hose
    G02869493Courtesy of SUBARU OF AMERICA, INC.
  10. Connect the engine coolant hose to the throttle body.
    Fig 10: Connecting The Engine Coolant Hose To The Throttle Body
    G02869494Courtesy of SUBARU OF AMERICA, INC.
  11. Connect the PCV hose to the intake manifold.
    Fig 11: Connecting The PCV Hose To The Intake Manifold
    G02869495Courtesy of SUBARU OF AMERICA, INC.
  12. Connect the spark plug cords to the spark plugs.
  13. Install the power steering pump.
    1. Install the power steering tank on the bracket.
      Fig 12: Installing The Power Steering Pump
      G02869496Courtesy of SUBARU OF AMERICA, INC.
    2. Connect the connector to the power steering pump switch.
      Fig 13: Connecting The Connector To The Power Steering Pump Switch
      G02869497Courtesy of SUBARU OF AMERICA, INC.
    3. Tighten the bolts which install power steering pump bracket.

      Tightening torque:  22 N.m (2.2 kgf-m, 15.9 ft-lb)

      Fig 14: Tightening The Bolts Which Install Power Steering Pump Bracket
      G02869498Courtesy of SUBARU OF AMERICA, INC.
    4. Install the power steering pipes onto the right side intake manifold protector.
      Fig 15: Installing The Power Steering Pipes Onto The Right Side Intake Manifold Protector
      G02869499Courtesy of SUBARU OF AMERICA, INC.
    5. Install the front side V-belt. Refer to V-BELT
    6. Install the resonator chamber.

      Tightening torque:  33 N.m (3.4 kgf-m, 24.6 ft-lb)

      Fig 16: Installing The Resonator Chamber
      G02869500Courtesy of SUBARU OF AMERICA, INC.
  14. Connect the accelerator cable (A).
    Fig 17: Connecting The Accelerator Cable
    G02869501Courtesy of SUBARU OF AMERICA, INC.
  15. Connect the cruise control cable (B). (With cruise control models)
  16. Install the air intake duct and air cleaner assembly. Refer to AIR CLEANER CASE .
  17. Connect the connector to the fuel pump relay.
    Fig 18: Connecting The Connector To The Fuel Pump Relay
    G02869502Courtesy of SUBARU OF AMERICA, INC.
  18. Connect the battery ground cable.
    Fig 19: Connecting The Battery Ground Cable
    G02869503Courtesy of SUBARU OF AMERICA, INC.