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Section 79 (Starters): Overhaul: Starter: Disassembly

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  1. Disconnect lead wire (A) from magnetic switch (B). See Fig 1 .
  2. Remove through-bolts (A) from end frame (B). See Fig 2 .
  3. Remove yoke (A) from magnetic switch (B). See Fig 3 .
  4. Remove screws (A) securing brush holder to end frame. See Fig 4 .
  5. Separate yoke (A) from end frame (B). See Fig 5 .
    CAUTION: Be careful not to damage brush and commutator.
  6. Remove brush (A) by lifting up positive side brush spring (B) using long-nose pliers. See Fig 6 .
  7. Remove armature (A) from yoke (B). See Fig 7 .
  8. Remove screws securing magnetic switch (A) to housing (B). See Fig 8 .
  9. Remove housing (A) from magnetic switch (B). See Fig 9 .
  10. Remove clutch (A) from housing (B). See Fig 10 .
    CAUTION: Be careful not to lose steel ball.
  11. Take out steel ball (A) from clutch (B). See Fig 11 .
  12. Remove idle gear from housing. See Fig 12 .
    CAUTION: Be careful not to drop retainer and roller.
  13. Remove retainer and roller (A) from housing. See Fig 13 .
  14. Remove coil spring (A) from magnetic switch (B). See Fig 14 .
Fig 1: Disconnecting Lead Wire From Magnetic Switch
G00351669Courtesy of SUBARU OF AMERICA, INC.
Fig 2: Removing Through-Bolts From End Frame
G00351670Courtesy of SUBARU OF AMERICA, INC.
Fig 3: Removing Yoke From Magnetic Switch
G00351671Courtesy of SUBARU OF AMERICA, INC.
Fig 4: Removing Screws Securing Brush Holder
G00351672Courtesy of SUBARU OF AMERICA, INC.
Fig 5: Separating Yoke From End Frame
G00351673Courtesy of SUBARU OF AMERICA, INC.
Fig 6: Removing Brush By Lifting Positive Side
G00351674Courtesy of SUBARU OF AMERICA, INC.
Fig 7: Removing Armature From Yoke
G00351675Courtesy of SUBARU OF AMERICA, INC.
Fig 8: Removing Screws Securing Magnetic Switch
G00351676Courtesy of SUBARU OF AMERICA, INC.
Fig 9: Removing Housing From Magnetic Switch
G00351677Courtesy of SUBARU OF AMERICA, INC.
Fig 10: Removing Clutch From Housing
G00351678Courtesy of SUBARU OF AMERICA, INC.
Fig 11: Taking Out Steel Ball From Clutch
G00351679Courtesy of SUBARU OF AMERICA, INC.
Fig 12: Removing Idle Gear From Housing
G00351680Courtesy of SUBARU OF AMERICA, INC.
Fig 13: Removing Retainer & Roller From Housing
G00351681Courtesy of SUBARU OF AMERICA, INC.
Fig 14: Removing Coil Spring From Magnetic Switch
G00351682Courtesy of SUBARU OF AMERICA, INC.
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