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Section 241 (Exterior / Interior Trim): Protector: Removal

WARNING: This page is about a different car, the 2004 Subaru Outback, 2004 Subaru Legacy, and 2004 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.

LEGACY:

Fig 1: Identifying Clip
G03510426Courtesy of SUBARU OF AMERICA, INC.
NOTE: Paying attention to the position of clip (b).

OUTBACK:

Remove clip (a) and bolt (b).

Fig 2: Identifying Clip
G03510427Courtesy of SUBARU OF AMERICA, INC.
NOTE: Paying attention to the position of clip (c).

PICKUP:

Fig 3: Identifying Clip
G03510428Courtesy of SUBARU OF AMERICA, INC.
  1. Attach masking tape to outer perimeter of side protector. (If original side protector is re-installed, tape the entire protector.)
  2. Insert fishing line [0.8 mm (0.031 in) dia.] (A) between side protector (B) and vehicle body. Cut (pull the line) through two-sided tape (C) along side protector on the body. Using a puller, remove clips from vehicle body while pulling side protector towards yourself as required.
    Fig 4: Attaching Masking Tape
    G03510429Courtesy of SUBARU OF AMERICA, INC.
    Fig 5: Inserting Fishing Line And Clips
    G03510430Courtesy of SUBARU OF AMERICA, INC.
    NOTE:
    • To increase adhesive remover strength, leave two-sided tape on body and side protector.
    • If two-sided tape is too thick, use a putty knife to cut it thin so that adhesive remover is ready for use.
    • If two-sided tape is hard to remove, heat to approximately 40°C (104°F).
  3. Apply an even coat of adhesive remover to the two-sided tape.

    Recommended adhesive remover: 

    SUMITOMO 3M4000 or equivalent 

    CAUTION: Do not apply adhesive remover to lacquer base coated body panels. 
  4. Attach plastic wrap (A) to adhesive remover coated areas and heat to 40 to 60°C (104 to 140°F) for 5 to 10 minutes using an infrared lamp (B).
    CAUTION: Do not overheat until plastic wrap is somewhat white. 
    Fig 6: Attaching Plastic Wrap
    G03510431Courtesy of SUBARU OF AMERICA, INC.
  5. Using a plastic spatula, remove traces of two-sided tape from body panel.
  6. Remove masking tape and clean traces of two-sided tape using a cloth dampened with white gasoline.
  7. Similarly, clean traces of adhesive from two-sided tape on side protector.
    CAUTION: Make sure side protector is clean and free of adhesive remover. Clean if necessary. 
    Fig 7: Identifying Lamp
    G03510432Courtesy of SUBARU OF AMERICA, INC.