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MT Gear Shift Lever: Assembly: 5MT

WARNING: This page is about a different car, the 2004 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all parts before assembly.
  2. Mount the bushing and cushion rubber on the stay.
    Fig 1: Mounting Bushing & Cushion Rubber On Stay
    G00957444Courtesy of SUBARU OF AMERICA, INC.
  3. Mount each part; boot, O-ring, bushing A, spacer, bushing B, bushing and spring pin on the gear shift lever.
    NOTE:
    • Always use new O-rings.
    • Apply grease [SUNLIGHT 2 (Part No. 003602010 or equivalent] to the inner and side surfaces of the bushing when installing the spacer.
      Fig 2: Applying Grease To Inner & Side Surfaces Of Bushing
      G00957445Courtesy of SUBARU OF AMERICA, INC.
  4. Insert the gear shift lever into the boot hole.
  5. Install the snap ring and stay to bushing B.
    Fig 3: Installing Snap Ring & Stay To Bushing B
    G00957446Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten with lock wire to the extent that the boot will not come off.
    NOTE: Always use new lock wire.
    Fig 4: Identifying Lock Wire & Stay
    G00957447Courtesy of SUBARU OF AMERICA, INC.
  7. Insert the rod into the boot hole.
  8. Connect rod to lever.

    Tightening torque: 

    11.8 N.m (1.2 kgf-m, 8.7 ft-lb) 

    Fig 5: Connecting Rod To Lever
    G00957448Courtesy of SUBARU OF AMERICA, INC.
  9. Check the swing torque of rod in relation to the gear shift lever.
  10. Check that there is no excessive play and that parts move smoothly.