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MPT Model

WARNING: This page is about a different car, the 2003 Subaru Outback, 2003 Subaru Legacy, and 2003 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure distance "L" from end of extension case and rear drive shaft with ST.
    1. ST 398643600 GAUGE
    2. L = Measured value - 15 mm
    3. (L = Measured value - 0.59 in)
    Fig 1: Measuring Distance "L" From End Of Extension Case & Rear Drive Shaft
    G02875918Courtesy of SUBARU OF AMERICA, INC.
    1. A:  Measured value
    2. B:  ST thickness [15 mm (0.59 in)]
    3. L:  Distance from end of extension case to end of rear drive shaft
  2. Measure the distance " " from the transmission case mating surface to the reduction drive gear end surface with ST1 and ST2.
    1. = Measured value - 50 mm
    2. ( = Measured value - 1.97 in)
    3. ST1 398643600 GAUGE
    4. ST2 499577000 GAUGE
    Fig 2: Measuring Distance From Transmission Case Mating Surface To Reduction Drive Gear End Surface
    G02875919Courtesy of SUBARU OF AMERICA, INC.
    1. A:  Measured value
    2. B:  ST thickness [50 mm (1.97 in)]
    3. l:  Distance from end of transmission case to end of reduction drive gear
  3. Calculation equation:
    NOTE: Calculate "H":

    When clearance is at 0.05 mm (0.0020 in) and 0.25 mm (0.0098 in), then select a suitable thrust needle bearing from the table.

    1. H = (L + 0.45 mm) - - T
    2. [H = (L + 0.0177 in)- -T]
    3. : Thrust needle bearing thickness
    4. L:  Distance from end of extension case to end of rear drive shaft
    5. 0.45 mm (0.0177 in): Gasket thickness
    6. l:  Distance from end of transmission case to end of reduction drive gear
    7. H:  Shim clearance
    8. 0.05-0.25 mm (0.0020-0.0098 in)

    Example: 

    1. When, L = 18.60 mm (0.7323 in), = 15.05 mm (0.5925 in)
    2. Calculation when clearance is 0.05 mm (0.0020 in)
    3. H = (18.60 + 0.45) - 15.05 - 0.05 = 3.95
    4. [H = (0.7323 + 0.0177) - 0.5925 - 0.0020 = 0.1555]
    5. Calculation when clearance is 0.25 mm (0.0098 in)
    6. H = (18.60 + 0.45) - 15.05 - 0.25 = 3.75
    7. [H = (0.7323 + 0.0177) - 0.5925 - 0.0098 = 0.1476]

    After calculation, the value of "H" becomes between 3.75 and 3.95, therefore select bearing thickness of 3.8.

    THRUST NEEDLE BEARING

    Part No. Thickness mm (in)
    806536020 3.8 (0.150)
    806535030 4.0 (0.157)
    806535040 4.2 (0.165)
    806535050 4.4 (0.173)
    806535060 4.6 (0.181)
    806535070 4.8 (0.189)
    806535090 5.0 (0.197)