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Section 139 (Cooling (H4SO)): Radiator: Installation

WARNING: This page is about a different car, the 2003 Subaru Outback, 2003 Subaru Legacy, and 2003 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach radiator mounting cushions to holes on the vehicle.
    Fig 1: Attaching Radiator Mounting Cushions To Holes On Vehicle
    G02874374Courtesy of SUBARU OF AMERICA, INC.
  2. Install radiator while fitting radiator pins to cushions.
    NOTE: Fit pins on lower side of radiator into cushions on body side.
    Fig 2: Fitting Pins On Lower Side Of Radiator Into Cushions On Body Side
    G02874375Courtesy of SUBARU OF AMERICA, INC.
  3. Install radiator brackets and tighten bolts.
    1. Tightening torque:  18 N.m (1.8 kgf-m, 13.0 ft-lb)
    Fig 3: Installing Radiator Brackets
    G02874376Courtesy of SUBARU OF AMERICA, INC.
  4. Attach power steering hose to the radiator.
    Fig 4: Attaching Power Steering Hose To Radiator
    G02874377Courtesy of SUBARU OF AMERICA, INC.
  5. Connect radiator inlet hose.
    Fig 5: Connecting Radiator Inlet Hose
    G02874378Courtesy of SUBARU OF AMERICA, INC.
  6. Install reservoir tank.
    1. Tightening torque:  4.9 N.m (0.50 kgf-m, 3.6 ft-lb)
    Fig 6: Installing Reservoir Tank
    G02874379Courtesy of SUBARU OF AMERICA, INC.
  7. Install air intake duct.
    Fig 7: Installing Air Intake Duct
    G02874380Courtesy of SUBARU OF AMERICA, INC.
  8. Lift-up the vehicle.
  9. Connect ATF cooler hoses. (AT vehicles only)
    Fig 8: Connecting ATF Cooler Hoses (AT Vehicles Only)
    G02874381Courtesy of SUBARU OF AMERICA, INC.
  10. Connect connectors to radiator main fan motor (A) and sub fan motor (B).
    Fig 9: Connecting Connectors To Radiator Main Fan Motor & Sub Fan Motor
    G02874382Courtesy of SUBARU OF AMERICA, INC.
  11. Connect radiator outlet hose.
    Fig 10: Connecting Radiator Outlet Hose
    G02874383Courtesy of SUBARU OF AMERICA, INC.
  12. Install undercover.
    Fig 11: Installing Undercover
    G02874384Courtesy of SUBARU OF AMERICA, INC.
  13. Lower the vehicle.
  14. Connect battery ground cable.
    Fig 12: Connecting Battery Ground Cable
    G02874385Courtesy of SUBARU OF AMERICA, INC.
  15. Fill coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.>
  16. Check ATF level. < Ref. to INSPECTION , Automatic Transmission Fluid.>
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