Transfer Clutch: Disassembly

WARNING: This page is about a different car, the 2003 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.

Remove the seal ring.

Fig 1: Removing Seal Ring
Courtesy of SUBARU OF AMERICA, INC.
Using a press and ST, remove the ball bearing.
ST 498077600 REMOVER

Fig 2: Using Press & ST To Remove Ball Bearing
Courtesy of SUBARU OF AMERICA, INC.
Remove the snap ring, and take out the pressure plate, drive plates, and driven plates.

Fig 3: Removing Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Remove the snap ring with ST1, ST2 and ST3, and take out the return spring and transfer clutch piston seal.
ST1 399893600 PLIERS

ST2 398673600 COMPRESSOR

ST3 398623600 SEAT

Fig 4: Removing Snap Ring With ST1, ST2 & ST3
Courtesy of SUBARU OF AMERICA, INC.
Apply compressed air to the rear drive shaft to remove the piston.

Fig 5: Removing Piston Applying Compressed Air
Courtesy of SUBARU OF AMERICA, INC.