Transfer Case and Extension Case Assembly: Assembly

WARNING: This page is about a different car, the 2004 Subaru Outback, 2004 Subaru Legacy, and 2004 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.

EXTENSION CASE
1. Using the ST, install the oil seal to extension case. Refer to OIL SEAL .
  NOTE: Use a new oil seal.
2. Install the shift bracket to extension case.
  1. Tightening torque: 24.5 N.m (2.5 kgf-m, 18.1 ft-lb)
  Fig 1: Installing Shift Bracket To Extension Case
  Courtesy of SUBARU OF AMERICA, INC.
3. Install the transfer drive gear to extension case. Refer to TRANSFER DRIVE GEAR .
TRANSFER CASE
1. Install the oil guide to transfer case.
  1. Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb)
  Fig 2: Installing Oil Guide To Transfer Case
  Courtesy of SUBARU OF AMERICA, INC.
2. Install the reverse check sleeve assembly to transfer case. Refer to REVERSE CHECK SLEEVE .