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Home >> Subaru >> 2001 >> Outback Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 106 (Air Intake System (H4DOTC)) >> Intake Manifold >> Disassembly

Intake Manifold: Disassembly

WARNING: This page is about a different car, the 2003 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the fuel pipe protector LH.
    Fig 1: Removing Fuel Pipe Protector LH
    G02686568Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the fuel pipe protector RH.
    Fig 2: Removing Fuel Pipe Protector RH
    G02686569Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the engine ground terminal from the intake manifold.
    Fig 3: Removing Engine Ground Terminal From Intake Manifold (1 Of 2)
    G02686570Courtesy of SUBARU OF AMERICA, INC.
    Fig 4: Removing Engine Ground Terminal From Intake Manifold (2 Of 2)
    G02686571Courtesy of SUBARU OF AMERICA, INC.
  4. Disconnect the connector from the throttle position sensor (A), idle air control solenoid valve (B) and pressure sensor (C).
  5. Disconnect the engine harness fixed by clip (D) from the intake manifold.
    Fig 5: Disconnecting Connectors From Throttle Position Sensor
    G02686572Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the throttle body from the intake manifold.
    Fig 6: Removing Throttle Body From Intake Manifold
    G02686573Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the connector from the fuel injector.
    Fig 7: Disconnecting Connector From Fuel Injector
    G02686574Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the connector from the tumble generator valve actuator.
    Fig 8: Disconnecting Connector From Tumble Generator Valve Actuator
    G02686575Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connector from the tumble generator valve sensor.
    Fig 9: Disconnecting Connector From Tumble Generator Valve Sensor
    G02686576Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the connector from the purge control solenoid valve.
    Fig 10: Disconnecting Connector From Purge Control Solenoid Valve
    G02686577Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the purge control solenoid valve.
    Fig 11: Removing Purge Control Solenoid Valve
    G02686578Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the evaporation hose from the intake manifold.
    Fig 12: Disconnecting Evaporation Hose From Intake Manifold
    G02686579Courtesy of SUBARU OF AMERICA, INC.
  13. Disconnect the evaporation hoses from the purge valve.
    Fig 13: Disconnecting Evaporation Hoses From Purge Valve
    G02686580Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the two bolts which hold the fuel pipes on the left side of intake manifold.
    Fig 14: Removing Bolts From Fuel Pipes On Left Side Of Intake Manifold
    G02686581Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the bolt which hold the fuel injector pipe onto intake manifold.
    • LH SIDE
      Fig 15: Removing Bolts From LH Side Fuel Injector Pipe Onto Intake Manifold (1 Of 2)
      G02686582Courtesy of SUBARU OF AMERICA, INC.
      Fig 16: Removing Bolts From LH Side Fuel Injector Pipe Onto Intake Manifold (2 Of 2)
      G02686583Courtesy of SUBARU OF AMERICA, INC.
    • RH SIDE
      Fig 17: Removing Bolts From RH Side Fuel Injector Pipe Onto Intake Manifold (1 Of 2)
      G02686584Courtesy of SUBARU OF AMERICA, INC.
      Fig 18: Removing Bolts From RH Side Fuel Injector Pipe Onto Intake Manifold (2 Of 2)
      G02686585Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel injector.
    Fig 19: Removing Fuel Injector
    G02686586Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the harness bracket which hold the engine harness onto intake manifold.
    Fig 20: Removing Harness Bracket From Intake Manifold
    G02686587Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the engine harness from the intake manifold.
  19. Loosen the clamp which holds the front left side fuel hose to injector pipe and remove the pipe from clamp.
    Fig 21: Removing Pipe From Clamp
    G02686588Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the fuel injector pipe LH.
  21. Remove the bolts which installs the fuel pipe on intake manifold.
    Fig 22: Removing Bolts From Fuel Pipe On Intake Manifold
    G02686589Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the fuel pipe assembly and pressure regulator, from the intake manifold.
  23. Remove the intake duct from the intake manifold.
    Fig 23: Removing Intake Duct From Intake Manifold
    G02686590Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the tumble generator valve assembly from the intake manifold.
    Fig 24: Removing Tumble Generator Valve Assembly From Intake Manifold
    G02686591Courtesy of SUBARU OF AMERICA, INC.