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Intake Unit With Evaporator: Disassembly

WARNING: This page is about a different car, the 2001 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove resistor assembly and remove thermo control amplifier from intake unit case.
    Fig 1: Removing Resistor Assembly & Thermo Control Amplifier From Intake Unit Case
    G02133861
  2. Remove some screws then separate intake unit case.
  3. Remove thermistor from clip with the evaporator.
    Fig 2: Removing Thermistor From Clip With Evaporator
    G02133862
  4. Remove the block expansion valve from pipes.
    Fig 3: Removing Block Expansion Valve From Pipes
    G02133863
  5. Check to see if the evaporator fins are clogged.

    If they are, clean them with compressed air.

    CAUTION: Water must never be used to clean the evaporator.
  6. Check parts that have been removed for cracks or scratches, and repair or replace them with new ones, if necessary.
  7. Before assembling intake unit, apply sealer to flange of intake unit case.
    1. Sealer:  THREE BOND 1215 or equivalent.
    Fig 4: Applying Sealer To Flange Of Intake Unit Case
    G02133864