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Home >> Subaru >> 2000 >> Impreza Outback Sport, Standard >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Intake Manifold >> Intake Manifold >> Assembly >> 2200cc Models

2200cc Models

  1. Install fuel pipe assembly and pressure regulator, etc. to intake manifold.
  2. Tighten bolt which installs fuel pipes on intake manifold.
    1. Tightening torque:  4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
    Fig 1: Tightening Bolt To Fuel Pipes On Intake Manifold
    G02061416
  3. Connect right side fuel hose to injector pipe, and tighten clamp screw.
    Fig 2: Connecting Right Side Fuel Hose To Injector Pipe
    G02061417
  4. Install fuel injector pipe.
    Fig 3: Installing Fuel Injector Pipe
    G02061418
  5. Connect left side fuel hose to injector pipe, and tighten clamp screw.
    Fig 4: Connecting Left Side Fuel Hose To Injector Pipe
    G02061419
  6. Connect air assist hoses.
    Fig 5: Connecting Air Assist Hoses
    G02061420
  7. Install fuel injectors.
    CAUTION: Always use new o-rings and insulators.
    Fig 6: Installing Fuel Injectors
    G02061421
  8. Tighten bolt which installs injector pipe on intake manifold.
    1. Tightening torque:  3.4 N.m (0.35 kgf-m, 2.5 ft-lb)
    Fig 7: Tightening Bolts To Injector Pipe On Intake Manifold
    G02061422
  9. Tighten bolt which installs injectors pipe on intake manifold.
    1. Tightening torque:  4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
    Fig 8: Tightening Bolt To Injectors Pipe On Intake Manifold
    G02061423
  10. Tighten two bolts which install fuel pipes on the left side of intake manifold.
    1. Tightening torque:  4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
    Fig 9: Tightening Bolts To Fuel Pipes On Left Side Of Intake Manifold
    G02061424
  11. Tighten bolt which install injector pipe on intake manifold.
    1. Tightening torque:  4.9 N.m (0.5 kgf-m, 3.6 ft-lb)
    Fig 10: Tightening Bolt To Injector Pipe On Side Of Intake Manifold
    G02061425
  12. Install purge control solenoid valve.
    Fig 11: Installing Purge Control Solenoid Valve
    G02061426
  13. Connect hoses to purge control solenoid valve.
    CAUTION: Carefully connect the evaporation hoses.
    Fig 12: Connecting Hoses To Purge Control Solenoid Valve
    G02061427
  14. Install engine harness onto intake manifold.
  15. Connect connectors to fuel injectors and purge control solenoid valve.
  16. Hold engine harness by harness band (*).
    Fig 13: Holding Engine Harness By Harness Band
    G02061428
    NOTE: Do not use harness band on harnesses where they are supposed to be protected by the fuel pipe protector.
  17. Install intake manifold protector LH.
    1. Tightening torque:  18.6 N.m (1.9 kgf-m, 13.7 ft-lb)
    Fig 14: Installing Intake Manifold LH Protector
    G02061429
  18. Connect pressure regulator vacuum hose to intake manifold.
    Fig 15: Connecting Pressure Regulator Vacuum Hose To Intake Manifold
    G02061430
  19. Install throttle body to intake manifold.
    CAUTION: Replace gasket with a new one.
    1. Tightening torque:  22 N.m (2.2 kgf-m, 15.9 ft-lb)
    Fig 16: Installing Throttle Body To Intake Manifold
    G02061431
  20. Connect connectors to throttle position sensor (A), idle air control solenoid valve (B) and intake manifold pressure sensor (C).
  21. Connect air by-pass hose (D) to idle air control solenoid valve.
  22. Connect air by-pass hose (E) to intake manifold.
    Fig 17: Connecting Connectors To Throttle Position Sensor
    G02061432
  23. Install ignition coil and ignitor assembly.
    Fig 18: Installing Ignition Coil & Ignitor Assembly
    G02061433
  24. Connect connector to ignition coil and ignitor assembly.
  25. Install engine ground terminal to intake manifold.
    Fig 19: Installing Engine Ground Terminal To Intake Manifold
    G02061434
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