Starters - NIPPONDENSO Direct Drive: Overhaul: Reassembly
Clean all parts and coat sliding surface of armature shaft splines, starter clutch bushing, drive lever and moving stud with multipurpose grease. Reassemble in reverse order of disassembly and note the following: After completing reassembly, operate starter under no-load condition and check clearance between pinion gear and stop collar. If clearance is not to specifications, adjust by lengthening or shortening plunger shaft.
PINION GEAR CLEARANCE
| Application | Clearance |
|---|---|
| Ford Courier | .080-.160" (.20-.40 mm) |
| Honda | .012-.059" (.03-.15 mm) |
| Subaru | .004-.160" (.01-.40 mm) |
| Toyota | .040-.160" (.10-.40 mm) |