Remove/Install Automatic Transmission - AR27.10-P-0502SR
TRANSMISSION 700.41 in MODEL 453 (except 453.09/39/49)
MODIFICATION NOTES
| 14.07.2016 | "Clamp torsional damper and engage" added. | Operation step 28 | |
| 25.07.2016 | "Reparameterize electronic transmission control" added. | Step 32 |
Shown with engine 281.910
Shown with engine 281.910
Shown on removed flywheel (23)
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1 | Move selector lever to position "N" | ||
| 2 | Disconnect battery ground line | AR54.10-P-0003SR | |
| 3 | Remove bearing of transmission mounting | AR27.10-P-0002SR | |
| 4 | Remove cable for selector lever lock from transmission | AR27.60-P-0002SR | |
| 5 | Disconnect electrical connection (2) | ||
| 6 | Disconnect electrical connection (3) | ||
| 7 | Raise vehicle using the vehicle lift and secure in place | AR00.60-P-0100SR | |
| 8 | Remove rear axle shafts (4) | AR35.30-P-0620SRA | |
| 9 | Remove left rear axle spring (5) | AR32.20-P-0230SR | |
| 10 | Remove bolts (6) and remove support (7) | *BA22.10-P-1007-01H | |
| *BA22.10-P-1005-01H | |||
| 11 | Disconnect electrical connection (8) | ||
| 12 | Disconnect Electrical connection (9) | ||
| 13 | Disconnect electrical connection (10) | ||
| 14 | Remove bolt (11) from ground line (12) | *BA27.10-P-1001-06A | |
| 15 | Remove ground line (12) from working area | ||
| 16 | Release and disconnect electrical connections (13) from dual clutch transmission control unit (N15/13) | ||
| 17 | Unclip bracket (14) with electrical wiring harness (15) from dual clutch transmission control unit (N15/13) | ||
| 18 | Disconnect electrical connection (22) | ||
| 19 | Unclip electrical wiring harness (15) on transmission | ||
| 20 | Lower vehicle with vehicle lift | ||
| 21 | Pull out electrical wiring harness (15) with bracket (14) upwards and remove from working area | ||
| 22 | Unscrew nut (16) under intake manifold or the charge air pipe (17) | *BA27.10-P-1003-06A | |
| 23 | Remove screw/bolt (18) under the intake manifold or the charge air pipe (17) | *BA27.10-P-1002-06A | |
| 24 | Raise vehicle with vehicle lift | ||
| 25 |
Position telescopic lifter using removal fixture at suitable position on transmission (1) 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | |
| Fig 1 | |||
| 26 | Remove screws/bolts (19) | *BA27.10-P-1002-06A | |
| 27 | Unfasten nut (20) and remove threaded pin (21) | *BA27.10-P-1005-06A | |
| *BA27.10-P-1003-06A | |||
| 28 | Remove transmission (1) from below | ||
| Check | |||
| 29 | Check transmission (1) in the area of dual clutch for leakage | If there are problems ↓ Remove dual clutch, identify cause and rectify. |
AR25.10-P-0002SR |
| 30 | Check gearing at flywheel (23) and dual clutch for wear and damage | In the event of complaints ↓ Replace flywheel (23) and dual clutch. Replace flywheel (23) |
AR03.30-P-8002SR |
| Replace dual clutch | AR25.10-P-0002SR | ||
| 31 | Install in the reverse order | ||
| 32 |
Reparameterize electronic transmission control | Resetting of learned values of component dual clutch Teach-in process of component B56/1 (transmission mode recognition sensor) Teach-in of reference positions of clutch Teach-in of clutch engagement points |
AD00.00-P-2000-06SR |
ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 281 in model 453 | |
|---|---|---|---|
| BA22.10-P-1005-01H | Bolt, front engine mount to transmission housing | Nm | 105 |
ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 281 in model 453 | |
|---|---|---|---|
| BA22.10-P-1007-01H | Bolt, support to crankcase | Nm | 105 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 700.41 | |
|---|---|---|---|
| BA27.10-P-1001-06A | Bolt, ground line to transmission | Nm | 24 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 700.41 | |
|---|---|---|---|
| BA27.10-P-1002-06A | Bolt, transmission to engine | Nm | 44 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 700.41 | |
|---|---|---|---|
| BA27.10-P-1003-06A | Nut, transmission to engine | Nm | 44 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 700.41 | |
|---|---|---|---|
| BA27.10-P-1005-06A | Threaded pin to engine/transmission | Nm | 7 |