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Home >> Smart >> 2017 >> Fortwo Proxy, 2D Convertible, Standard Trans >> Repair and Diagnosis (Single Page) >> Transmission >> Manual Trans >> Manual Transmission - 453 Chassis >> Testing & Repair >> Remove/Install Transmission >> Remove/Install Transmission - AR26.10-P-0020SR

Remove/Install Transmission - AR26.10-P-0020SR

TRANSMISSION 700.12 in MODEL 453 (except 453.09/39/49) 

G00587422Courtesy of MERCEDES-BENZ USA
G00587423Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid.
Risk of injury  from skin and eye contact with brake fluid
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove shift cables at transmission   AR26.60-P-6626SR 
2 Remove bearing for transmission mounting   AR26.10-P-0030SR 
3 Unscrew nut (2) under intake manifold TORQUE SPECIFICATION Nut, transmission to engine *BA26.00-P-1002-01A 
4 Remove bolt (3) under intake manifold TORQUE SPECIFICATION Bolt, transmission to engine *BA26.00-P-1001-01A 
5 Secure vehicle on vehicle lift   AR00.60-P-0100SR
6 Remove rear axle shafts   AR35.30-P-0620SR
7 Disconnect electrical connection (4)    
8 Disconnect electrical connection (5)    
9 Unclip electrical wiring harness (6) and remove from working area    
10 Remove bolt (7) from ground line (8) TORQUE SPECIFICATION Bolt, ground line to transmission *BA26.00-P-1009-01A 
11 Remove ground line (8) from working area    
12 Release hydraulic line (9), detach it and seal connections SPECIAL TOOL Record plug Fig 2
13 Unclip bleed hose (10) from intake manifold    
14 Remove bolts (11) and remove support (12) TORQUE SPECIFICATION Bolt, support to crankcase *BA22.10-P-1007-01H 
TORQUE SPECIFICATION Bolt, front engine mount to transmission housing *BA22.10-P-1005-01H 
15 Unfasten nut (13) and remove grub screw (14) TORQUE SPECIFICATION Nut, transmission to engine *BA26.00-P-1002-01A 
TORQUE SPECIFICATION Threaded pin to engine/transmission *BA26.00-P-1003-01A 
16 Position telescopic lifter using removal fixture at suitable position on transmission (1)
000 588 11 62 00 Major assembly mount
  WS01.00-P-0092B
  SPECIAL TOOL Removal fixture Fig 1
17 Remove bolts (15) TORQUE SPECIFICATION Bolt, transmission to engine *BA26.00-P-1001-01A 
18 Remove transmission (1) from below Helper required.  
19 Install in the reverse order    
20 Bleed clutch operating system   AR25.20-P-0070SR
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 281 in model 453
BA22.10-P-1005-01H Bolt, front engine mount to transmission housing Nm 105
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 281 in model 453
BA22.10-P-1007-01H Bolt, support to crankcase Nm 105
MANUAL TRANSMISSION, GENERAL

Number Designation Transmission 700.12
BA26.00-P-1001-01A Bolt, transmission to engine Nm 44
MANUAL TRANSMISSION, GENERAL

Number Designation Transmission 700.12
BA26.00-P-1002-01A Nut, transmission to engine Nm 44
MANUAL TRANSMISSION, GENERAL

Number Designation Transmission 700.12
BA26.00-P-1003-01A Threaded pin to engine/transmission Nm 9
MANUAL TRANSMISSION, GENERAL

Number Designation Transmission 700.12
BA26.00-P-1009-01A Bolt, ground line to transmission Nm 44
Fig 1: Identifying Removal Fixture (450 589 02 62 00)
G12094774Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G12078802Courtesy of MERCEDES-BENZ USA