Remove/Install Windshield - AR67.10-P-1700SR

MODEL 453

MODIFICATION NOTES

12.09.2018	Operation step 28, adapted	If new windshield (1) was installed, a new housing of the rain and light sensor must be installed.
06.04.2017	Frame support under windshield with support 453 589 00 40 00 added.

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
	Notes on removal/installation of windshield		AH67.10-P-1000-01P
	Remove
1	Open side window in driver door	The side window should remain open during the curing time. Otherwise the windshield (1) can be pressed toward outside by the air when a door is closed.
2	Prepare adhesive kit according to instructions of adhesive material manufacturer	Commercially available devices/tools Electric cartridge gun Glazing set	*BR00.45-Z-1168-02A
3	Remove air-water duct		AR83.25-P-1410SR
4	Insert support (2) in bore (arrow A) and attach on frame of windshield (1) with zero clearance	Support brace	Fig 2
5	Remove transmitter key
6	Remove trim from left and right A-pillar		AR68.30-P-4050SR
7	Protect instrument against damage with suitable cover
8	Remove rain/light sensor	Model 453 with code V54 (Rain/light sensor)	AR82.30-P-7800SR
9	Remove multifunction camera	Model 453 with code 238 (Active lane keeping Assist)	AR54.21-P-3000SR
10	Remove inside rearview mirror		AR68.40-P-0001SR
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AR67.10-P-1000-11SR
11	Cut out windshield (1) with window removal tool	A helper is required for removal of windshield (1) from body flange.	AS67.00-Z-0004-01A
	Check
12	Check bonding area on body flange for paint chipping Notes on repair paintwork in bonding area of windows and components	In the event of complaints ↓ Repair damage with approved materials.	AH98.00-P-9408-07MCC
	Install
13	Level residual adhesive material on body flange using a suitable scraper to a height of approx. 2 mm and remove loose residual adhesive material
14	Prepare body flange for windshield installation according to instructions of adhesive material manufacturer Notes on repair paintwork in bonding area of windows and components		AH98.00-P-9408-07MCC
		Glazing set	*BR00.45-Z-1168-02A
		Primer stick	*BR00.45-Z-1012-07A
15.1	Level residual adhesive material on windshield (1) using a suitable scraper to a height of approx. 2 mm and remove loose residual adhesive material	If windshield (1) is reinstalled.
15.2	Transfer detachable parts on windshield (1)	When replacing windshield (1).
16	Prepare windshield (1) for installation according to instructions of adhesive material manufacturer	Glazing set	*BR00.45-Z-1168-02A
17	Replace rubber spacer disks on windshield	Do not yet remove upper protective foil.	AR67.10-P-1700-06SR
18	Align windshield (1) in body opening	Model 453.3/4 Windshield (1) must be centered in body opening. Aid of helper required.	AR67.10-P-1000-09SR
		Model 453.0 Windshield to A-pillar	*BE60.00-P-1010-01CA
		Model 453.0 Windshield to roof paneling	*BE60.00-P-1011-01CA
		Feeler gauge	Fig 1
19	Remove protective foil from rubber spacers
20	Apply glue to body flange	Windshield (1) must be mounted on body flange within time specified by adhesive material manufacturer. Otherwise the adhesive force of the adhesive material starts to decrease.	AR67.10-P-1000-08SR
		Glazing set	*BR00.45-Z-1168-02A
		Adapter	Fig 3
21	Install windshield (1)	Aid of helper required.	AR67.10-P-1700-05SR
22	Fix windshield (1) in place with suitable adhesive tape
23	Release and remove support (2)	Only initially remove support (2) once adhesive material has achieved endurance strength. Otherwise distortions or noise can arise when driving and a secure bonding is no longer ensured.
24	Remove cover from dashboard
25	Install paneling on left and right A-pillar		AR68.30-P-4050SR
26	Install air/water duct		AR83.25-P-1410SR
27	Install multifunction camera	Model 453 with code 238 (Active lane keeping Assist)	AR54.21-P-3000SR
28	Install rain/light sensor	Model 453 with code V54 (Rain/light sensor) If new windshield (1) was installed, a new housing of the rain and light sensor must be installed.	AR82.30-P-7800SR
29	Install inside rearview mirror		AR68.40-P-0001SR
30	Close side window on driver door
	Check
31	Read out and erase fault memory using the diagnostic system		AD00.00-P-2000-06SR
	Clean
32	Remove all attached adhesive tapes
33	Clean area to be repaired