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Component Description For DC/DC Converter Control Unit - GF54.10-P-3006KJE

MODEL 453.091/391/491 with ENGINE 780 

Fig 1: DC/DC Converter Control Unit Component Location - Engine 780
G12093882Courtesy of MERCEDES-BENZ USA

Location 

The DC/DC converter control unit (N83/1) is integrated in the engine compartment in the high-voltage control unit box (N83).

Task 

The DC/DC converter control unit enables energy to be exchanged between the high voltage on-board electrical system and the 14 V onboard electrical system, by transforming the high voltage direct voltage (primary voltage) into 14 V direct voltage (secondary voltage).

If the on-board electrical system battery (G1) and the high-voltage battery (G5) have discharged too far, then before charging the high-voltage battery, an external 14 V charger has to be used to charge the on-board electrical system battery.

Reading in of sensors and signals 

Input factors are read in by means of the following connections:

Evaluation of input factors 

The input factors that have been read in are evaluated by the integrated microprocessor and the affected components are then actuated.

Output of signals and actuation of components 

Initial parameter are output over the following connections:

Input and output signals 

The DC/DC converter control unit evaluates the following input signals and issues the corresponding output signals:

Input signals via direct line Output signals via direct line Supplemental information
Circuit 15 via power electronics control unit (N129/1) - -
Circuit 30 via power electronics control unit (N129/1) - -
Circuit 30 Circuit 30 Screw connection
Ground connection Ground connection Screw connection
Input signals via internal electric drive LIN Output signals via internal electric drive LIN Supplemental information
Power electronics control unit (N129/1) Power electronics control unit (N129/1) -
Power connections + Power connections - Supplemental information
High-voltage connection for high-voltage power distributor High-voltage connection for high-voltage power distributor Input

Structure 

DC/DC converter control unit consists of a plastic housing with one plug connection and an internal control unit.

Voltage supply 

The DC/DC converter control unit is supplied with voltage from "circuit 30" and additionally, with ignition ON, from "circuit 15".

  Wiring diagram for high-voltage control unit box   PE54.21-P-2154-97BEA
PE54.21-P-2154-97BEB