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Home >> Smart >> 2016 >> Fortwo Proxy, Standard Trans >> Repair and Diagnosis >> Steering >> Steering Control Systems >> Steering - 451 Chassis >> Testing & Repair >> Remove/install power steering electric motor - AR46.35-P-1002MCC

Remove/install power steering electric motor - AR46.35-P-1002MCC

MODEL 451.3/4 with CODE V26 (Power steering, EPS (FFO)) 

Shown on model 451.30 

Fig 1: Identifying Power Steering Electric Motor Remove/Install Components - Shown On Model 451.30 (1 Of 2)
G10978515Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Power Steering Electric Motor Remove/Install Components - Shown On Model 451.30 (2 Of 2)
G10978516Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Raise vehicle with vehicle lift    
2 Remove underfloor panels    
3 Remove front bulkhead Model 451.3 (except 451.39), 451.4 (except 451.49) with code V26 (Power steering, EPS (FFO))
IMPORTANT The front bulkhead is attached with two nuts.
 
4 Loosen nut (3) on steering coupling (2) NOTES
Do not unscrew nut (3) completely. Otherwise, the bolt (4) could fall out and the steering coupling (2) could disconnect, thus damaging the fanfare horns and airbag clock spring contact while setting the front wheels to a straight-ahead position.
IMPORTANT Turn the front wheels until the nut (3) is accessible.
TORQUE SPECIFICATION Screw/bolt, steering coupling to rack-and-pinion steering
*BA46.10-P-1001-01F 
5 Lower vehicle with vehicle lift    
6 Place the front wheels in the straight-ahead position and block the steering wheel using the holding device NOTES
Lock steering wheel.
Otherwise the fanfare horns and airbag clock spring contact may be damaged.
SPECIAL TOOL Retainer device
Figure
7 Raise vehicle using the vehicle lift and secure in place   AR00.60-P-0100MCC
8 Unscrew nut (3) on the steering coupling (2), remove bolt (4) and slide steering coupling (2) upwards off the rack-and-pinion steering (1) NOTES
Replace nut (3) and bolt (4). Only the bolt (4) and nut (3) approved for model 451 may be used.
Bolts and nuts of other models with the same dimensions have different properties due to other surface coatings and may impair the strength of the bolted connection.
IMPORTANT When the nut (3) is loosened, the cam-shaped bolt (4) rotates with it approx. half a revolution. However, the bolt (4) does not have to be counterheld.
INSTALLATION IMPORTANT : Check the steering coupling (2) for ease of movement and replace if necessary.
 
9 Disconnect connector of power steering torque sensor (B23x1)    
10 Disconnect power steering connector (M19x1)    
11 Ground; disconnect interference suppression of power steering pump (W30/2)    
12 Remove front axle carrier support Model 451.390/392/490/492 with code V26 (Power steering, EPS (FFO)) AR33.10-P-0002MEX
    Model 451.391/491 with code V26 (Power steering, EPS (FFO))
IMPORTANT Remove front axle carrier support only for front axle carrier (5).
AR33.10-P-0002MEV
13 Support front axle carrier (5) using telescopic lifter and removal fixture    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
    SPECIAL TOOL Removal fixture Figure
14 Remove screws/bolts (6) on front axle carrier (5)    
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
    INSTALLATION IMPORTANT : Screw in the screws/bolts (6) and remove the telescopic lifter with removal fixture.
Slide front axle carrier (5) into the foremost position and align centrally in this position, then tighten screws/bolts (6).
TORQUE SPECIFICATION Bolt, front-axle carrier to body
*BA33.10-P-1001-01D 
    SPECIAL TOOL Removal fixture Figure
15 Lower front axle carrier (5) carefully using telescopic lifter until power steering motor (M19) is accessible    
16 Remove cable ties (10) and place electrical line (11) to one side IMPORTANT Observe routing of electrical line (11).
INSTALLATION IMPORTANT : Replace cable tie (10).
 
17 Remove bolts (12) on power steering motor (M19) IMPORTANT Observe installation position of contact lug (13).
TORQUE SPECIFICATION Bolt, electric motor to rack-and-pinion steering
*BA46.20-P-1005-01G 
18 Remove power steering motor (M19) from rack-and-pinion steering (1) IMPORTANT Ensure that no dirt reaches the power steering motor (M19) and the rack-and-pinion steering (1). Check seal ring (14) for condition and seat.
INSTALLATION IMPORTANT : To facilitate assembly of the power steering motor (M19) grease the seal ring (14) lightly.
Syntheso GLK 1 grease
*BR00.45-Z-1059-06A 
19 Install in the reverse order    
20 Perform wheel alignment check Model 451.3/4 with code V26 (Power steering, EPS (FFO)) without recording the vehicle level AR40.20-P-0200MCC
    Model 451.3/4 with code V26 (Power steering, EPS (FFO)) with recording the vehicle level
IMPORTANT Depending on the workshop equipment select between the measurement variant with recording the vehicle level or without recording the vehicle level.
AR40.20-P-0200MCE
FRONT AXLE CARRIER

Number Designation MODEL 451.30/33/380/40/43/480 Model 451.390/392/490/492
BA33.10-P-1001-01D Bolt, front-axle carrier to body Nm 100 85
FRONT AXLE CARRIER

Number Designation Model 451.391/491
BA33.10-P-1001-01D Bolt, front-axle carrier to body Nm 100
STEERING SHAFT

Number Designation Model 451.3/4
BA46.10-P-1001-01F Screw/bolt, steering coupling to rack-and-pinion steering Nm 20
STEERING GEAR

Number Designation Model 451.3/4
BA46.20-P-1005-01G Bolt, electric motor to rack-and-pinion steering Nm 25
Fig 3: Identifying Retainer Device (129 589 01 21 00)
G10978338Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Removal Assembly (450 589 02 62 00)
G10977991Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1059-06A Syntheso GLK 1 grease Q0012978V000000000