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Home >> Smart >> 2016 >> Fortwo Proxy, Standard Trans >> Repair and Diagnosis (Single Page) >> Restraints >> Restraints Control Systems >> Seats, Bunks, Restraint Systems - 451 Chassis >> Testing & Repair >> Remove/install front seat sidebag unit - AR91.60-P-0695MCU

Remove/install front seat sidebag unit - AR91.60-P-0695MCU

MODEL 451.3/4 

Fig 1: Identifying Front Seat Sidebag Unit Remove/Install Components (1 Of 3)
G10979198Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Front Seat Sidebag Unit Remove/Install Components (2 Of 3)
G10979199Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Front Seat Sidebag Unit Remove/Install Components (3 Of 3)
G10979200Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by backrest suddenly folding forward if release lever is accidentally operated during inspection and repair work When working on the seat, be careful not to accidentally release the backrest mechanism allowing the seat to fold forward. Keep body parts clear of the backrest travel area. AS91.00-Z-0005-01V
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
NOTES Notes on performing repair, body work and welding on vehicles with airbags and ETR units   AH91.00-P-0002-01SM
IMPORTANT Legal requirements on handling and storing airbags and emergency tensioning retractor units   AH91.00-P-0004-01A
1.1 Remove driver seat When removing the sidebag unit (11) on the driver seat AR91.10-P-1010MCU 
1.2 Remove passenger seat When removing the sidebag unit (11) on the front passenger seat AR91.10-P-1020MCU 
2 Expose rear closing strip (2) at the sides (arrows A)    
3 Unhook closing strip (2) by turning on rail (3) INSTALLATION IMPORTANT Insert closing strip (2) into rail (3) starting from the right.
The position of the closing strip (2) to the rail (3) is marked.
 
4 Route extraction hook (4) behind backrest cover (1) in marked area (arrow B) and insert into side closing strip (5) SPECIAL TOOL Figure
5 Expose the lower section of the side closing strip (5) by pulling extraction hook (4) in direction of arrow SPECIAL TOOL Figure
6 Unhook side closing strip (5) by turning on side rail (6)    
7 Route lower section of backrest cover (1) forward between seat cushion and backrest NOTES Ensure that the seat cover is not damaged by the rail (3), as it otherwise must be replaced.  
8 Fold up backrest cover (1) in front area NOTES Ensure that the backrest cover (1) is not torn and thus damaged, as it otherwise must be replaced.  
9 Fold over backrest    
10 Fold over backrest cover (1) in rear area until sidebag unit (11) is accessible    
11 Remove cable ties in area of white markings (7) INSTALLATION IMPORTANT Fasten cable ties on white markings (7) on sidebag unit wiring harness (8) or seat heater wiring harness.
Pay attention to installation position of cable ties.
 
12 Unscrew nuts (9) of sidebag unit (11) INSTALLATION NOTES Replace self-locking nuts (9). Before tightening nuts (9), ensure that electrical connector (10) is positioned in opening of backrest frame, as otherwise sidebag unit (11) or electrical connector (10) may be damaged.  
    TORQUE SPECIFICATION *BA91.60-P-1007-01C 
13 Remove sidebag unit (11) until electrical connector (10) is accessible    
14 Release retainer of electrical connector (10)    
15 Disconnect electrical connector (10) and remove sidebag unit (11) IMPORTANT If sidebag unit (11) is replaced, the defective sidebag unit (11) must be disposed of properly.
Refer to: ↓
 
REFER TO FORMS   Notes on disposing of airbag and emergency tensioning retractor units OS91.00-P-0001-01A
16 Install in the reverse order    
17 Check supplemental restraint system using STAR DIAGNOSIS When replacing sidebag unit (11).  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04MCC
AIRBAG

Number Designation Model 451.3 Model 451.4
BA91.60-P-1007-01C Nut, sidebag to backrest Nm 10 10
Fig 4: Identifying Assembly Tool Set (450 589 07 99 00)
G10979134Courtesy of MERCEDES-BENZ USA