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Remove/Install Rear Spring - AR32.20-P-0230SR

MODEL 453 

G12094887Courtesy of MERCEDES-BENZ USA
G12094888Courtesy of MERCEDES-BENZ USA
  Risk of death caused  by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of injury  caused by pinching or crushing when working on springs or spring bodies that are under tension Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. AS00.00-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Detach left and right brake cable in vehicle interior   AR42.20-P-0545SR
2 Remove wheel and tire assemblies on rear axle   AR40.10-P-1100SR
3 Pull left and right brake cable from guide tubes on body   AR42.20-P-0545SR
4 Remove rubber grommets (6) from axle tube (5)    
5 Remove rubber grommets on left rear axle rpm sensor and right rear axle rpm sensor from axle tube (5)   AR42.40-P-9807SR
6 Remove bolt (3) from left and right shock absorber (4) and pull out TORQUE SPECIFICATION Bolt, shock absorber to rear axle *BA32.25-P-1001-03Q 
REFER TO SPECIAL TOOLS Detach left and right shock absorber (4) from axle tube (5)
000 588 11 62 00 Major assembly mount
  WS01.00-P-0092B
    IMPORTANTInstallation:  Use a telescopic lifter to position each shock absorber (4) on axle tube (5).  
8 Detach brake lines (7) from brake hoses (8) and detach brake hoses (8) from axle tube bracket (5)   AR42.10-P-0023SR
9 REFER TO SPECIAL TOOLS Prop up axle tube (5) using telescopic lifter in area of rear axle center bearing (9)
000 588 11 62 00 Major assembly mount
  WS01.00-P-0092B
10 Remove screw/bolt (10) TORQUE SPECIFICATION Bolt, rear axle tube to body *BA35.10-P-1002-03B 
11 REFER TO SPECIAL TOOLS Lower axle tube (5) with telescopic lifter until the left and right rear axle spring (1) can be removed
000 588 11 62 00 Major assembly mount
  WS01.00-P-0092B
    INSTALLATION NOTESInstallation:  The coil end on the rear axle spring (1) must be positioned just before the end stop (13.1) of the lower spring cup (13) when installed.
Otherwise noises can occur while driving.
 
12 Remove left or right rear axle spring (1) IMPORTANT When replacing a rear axle spring (1) note the color codings on the spring coils. The color codings on the left and right rear axle spring (1) must not vary.  
INSPECT Check     
13 Check left or right rear axle spring (1), upper spring cup (12) and lower spring cup (13) for damage INSTALLATION IMPORTANTInstallation:  The assembly position of the lower spring cup (13) is defined by a nipple (13.2), which is pressed into a hole (arrow A) on the mount.
In event of any visible damage to components:
↓
Replace corresponding component.
 
14 Install in the reverse order    
15 Bleed brake system   AR42.10-P-0010SR
16 Perform wheel alignment check   AR40.20-P-0200SR
REAR AXLE SHOCK ABSORBER

Number Designation Model 453
BA32.25-P-1001-03Q Bolt, shock absorber to rear axle Nm 105
REAR AXLE

Number Designation Model 453
BA35.10-P-1002-03B Bolt, rear axle tube to body Nm 180