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Installation [06/2015 - ]: Procedure

  1. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Engage the 2 claws to install the fuel tank main tube sub-assembly to the fuel tank assembly.
  2. INSTALL NO. 2 FUEL TANK CUSHION 
    1. Install 3 new No. 2 fuel tank cushions to the fuel tank assembly.
  3. INSTALL NO. 1 FUEL TANK CUSHION 
    1. Install a new No. 1 fuel tank cushion to the fuel tank assembly.
  4. INSTALL FUEL TANK ASSEMBLY 
    1. Set the fuel tank assembly on an engine lifter.
      NOTE:

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 2 fuel tank bands with the 4 bolts.

      Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) 

      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
    3. Connect the parking brake cable assembly with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

  5. CONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Connect the fuel tank to filler pipe hose to the fuel tank assembly and tighten the clamp to secure it.
      GTY492442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Up
      *b 180° (Clamp Bolt Area)

      HINT: 

      Make sure the bolt of the clamp is positioned within the area shown in the illustration.

  6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

      Refer to PRECAUTION [06/2015 - ]

  7. CONNECT FUEL TANK BREATHER TUBE 
    1. Connect the fuel tank breather tube to the fuel pipe.

      Refer to PRECAUTION [06/2015 - ]

  8. CONNECT NO. 2 FUEL TANK BREATHER TUBE 
    1. Engage the clamp to connect the No. 2 fuel tank breather tube.
      GTY489050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
      Push
      Push in
    2. Push the No. 2 fuel tank breather tube onto the charcoal canister fuel hose and push in the retainer to engage the lock claws.
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the No. 2 fuel tank breather tube and charcoal canister fuel hose before performing this work.
      • After connecting the No. 2 fuel tank breather tube, check that the No. 2 fuel tank breather tube is securely connected by pulling on the No. 2 fuel tank breather tube and charcoal canister fuel hose.
  9. INSTALL NO. 1 FUEL TANK PROTECTOR 
    1. Install the No. 1 fuel tank protector to the fuel tank assembly with the 5 bolts.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

  10. INSTALL TAIL EXHAUST PIPE ASSEMBLY 

    Refer to INSTALLATION [06/2015 - ]

  11. INSTALL REAR FLOOR SIDE MEMBER COVER LH 

    Refer to PROCEDURE - Step 39

  12. INSTALL REAR FLOOR SIDE MEMBER COVER RH 

    Refer to PROCEDURE - Step 40

  13. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to INSTALLATION [06/2015 - ] 

  14. ADD FUEL