Installation [06/2015 - ]: Procedure
- INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
- Engage the 2 claws to install the fuel tank main tube sub-assembly to the fuel tank assembly.
- INSTALL NO. 2 FUEL TANK CUSHION
- Install 3 new No. 2 fuel tank cushions to the fuel tank assembly.
- INSTALL NO. 1 FUEL TANK CUSHION
- Install a new No. 1 fuel tank cushion to the fuel tank assembly.
- INSTALL FUEL TANK ASSEMBLY
- Set the fuel tank assembly on an engine lifter.NOTE:
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
- Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 2 fuel tank bands with the 4 bolts.
Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf)
NOTE:- Be careful not to drop the fuel tank assembly.
- When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
- Connect the parking brake cable assembly with the 2 bolts.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
- Set the fuel tank assembly on an engine lifter.
- CONNECT FUEL TANK TO FILLER PIPE HOSE
- CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
- Connect the fuel tank main tube sub-assembly to the fuel pipe.
Refer to PRECAUTION [06/2015 - ]
- Connect the fuel tank main tube sub-assembly to the fuel pipe.
- CONNECT FUEL TANK BREATHER TUBE
- Connect the fuel tank breather tube to the fuel pipe.
Refer to PRECAUTION [06/2015 - ]
- Connect the fuel tank breather tube to the fuel pipe.
- CONNECT NO. 2 FUEL TANK BREATHER TUBE
- Engage the clamp to connect the No. 2 fuel tank breather tube.
*a Retainer Push Push in - Push the No. 2 fuel tank breather tube onto the charcoal canister fuel hose and push in the retainer to engage the lock claws.NOTE:
- Check that there are no scratches or foreign matter around the connecting parts of the No. 2 fuel tank breather tube and charcoal canister fuel hose before performing this work.
- After connecting the No. 2 fuel tank breather tube, check that the No. 2 fuel tank breather tube is securely connected by pulling on the No. 2 fuel tank breather tube and charcoal canister fuel hose.
- Engage the clamp to connect the No. 2 fuel tank breather tube.
- INSTALL NO. 1 FUEL TANK PROTECTOR
- Install the No. 1 fuel tank protector to the fuel tank assembly with the 5 bolts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
- Install the No. 1 fuel tank protector to the fuel tank assembly with the 5 bolts.
- INSTALL TAIL EXHAUST PIPE ASSEMBLY
Refer to INSTALLATION [06/2015 - ]
- INSTALL REAR FLOOR SIDE MEMBER COVER LH
Refer to PROCEDURE - Step 39
- INSTALL REAR FLOOR SIDE MEMBER COVER RH
Refer to PROCEDURE - Step 40
- INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Refer to INSTALLATION [06/2015 - ]
- ADD FUEL