LEMON Manuals: Even more car manuals for everyone
Home >> Scion >> 2014 >> FR-S Automatic Trans >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Service Information) >> Ignition Coil And Spark Plug >> Installation [07/2013 - ] >> Installation [07/2013 - ]

Installation [07/2013 - ]

  1. INSTALL SPARK PLUG (for Bank 1) 
    1. Using the spark plug wrench 14 mm, tilt extension bar 35 mm and universal joint 54 mm, and install the 2 spark plugs onto the cylinder head sub-assembly.
      Fig 1: Installing Spark Plug (for Bank 1)
      GTY389341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

  2. INSTALL IGNITION COIL ASSEMBLY (for Bank 1) 
    1. Install the 2 ignition coils onto the cylinder head cover sub-assembly with the 2 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

    2. Connect the 2 ignition coil connectors to the ignition coil.
  3. INSTALL INJECTOR DRIVER  . Refer to INSTALLATION [07/2013 - ] - Step 1
  4. INSTALL SPARK PLUG (for Bank 2) 
    1. Using the spark plug wrench 14 mm, tilt extension bar 35 mm and universal joint 54 mm, and install the 2 spark plugs onto the cylinder head sub-assembly.
      Fig 2: Installing Spark Plug (for Bank 2)
      GTY393036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

  5. INSTALL IGNITION COIL ASSEMBLY (for Bank 2) 
    1. Install the 2 ignition coils onto the cylinder head cover sub-assembly with the 2 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

    2. Connect the 2 ignition coil connectors to the ignition coil.
  6. INSTALL INJECTOR COVER (for Bank 2) 
    1. Install the injector cover with the 2 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

    2. Engage the clamp, and install the fuel hoses.
  7. REMOVE SST 
    1. Hoist the engine assembly up with an engine sling device and a mini crane.
    2. Remove the SST.
      Fig 3: Setting SST
      GTY385017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09250-53011 
    3. Install the 2 nuts.
      Fig 4: 2 Nuts
      GTY392772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the rope that is tying the front exhaust pipe sub-assembly to the front suspension cross member sub-assembly.
  8. REMOVE ENGINE HANGER  . Refer to REMOVAL [07/2013 - ] - Step 35
  9. INSTALL EXHAUST MANIFOLD 

    Refer to INSTALLATION [07/2013 - ]

  10. CONNECT ENGINE WIRE 
    1. Engage the 2 clamps to connect the engine wire.
    2. Connect the engine wire with the wire harness clamp bracket mount bolt and 3 clamps.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    3. Engage the claw and connect the engine wire (for Manual Transmission).
    4. Connect the engine wire with the 4 clamps.
  11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  . Refer to INSTALLATION [07/2013 - ] - Step 4
  12. INSTALL FRONT SUSPENSION UPPER TO COWL BRACE SUB-ASSEMBLY LH  . Refer to INSTALLATION [07/2013 - ] - Step 1
  13. INSTALL FRONT SUSPENSION UPPER TO COWL BRACE SUB-ASSEMBLY RH  . Refer to INSTALLATION [07/2013 - ] - Step 2
  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  . Refer to INSTALLATION [07/2013 - ] - Step 3
  15. ADJUST SHIFT LEVER POSITION  . Refer to ADJUSTMENT [07/2013 - ] - Step 2
  16. INSPECT SHIFT LEVER POSITION  . Refer to ON-VEHICLE INSPECTION [07/2013 - ] - Step 1
  17. SET HOOD SUB-ASSEMBLY  . Refer to INSTALLATION [07/2013 - ] - Step 51