Steering Column Assembly: Disassembly: Disassembly

REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY

Fig 1: Identifying Matchmarks On Steering Intermediate Shaft Assembly No. 2 & Steering Sliding Yoke

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Place matchmarks on No. 2 steering intermediate shaft assembly and the steering sliding yoke.

Remove bolt A and remove the steering sliding yoke from No. 2 steering intermediate shaft.

TEXT IN ILLUSTRATION

*1	Bolt A
*a	Matchmark

REMOVE UPPER STEERING COLUMN BRACKET ASSEMBLY
1. Fix the steering column assembly in a vise between aluminum plates.
  NOTE:
  Do not overtighten the vise.
2. Using a drill, drill a hole in each of the 2 steering lock set bolts, to insert a screw extractor.
3. Using the screw extractor, remove the 2 steering lock set bolts and remove the steering column upper w/ switch bracket assembly and steering column clamp upper.
  
  Fig 2: Removing Steering Lock Set Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)
1. Disengage the 2 claws and slide the transponder key amplifier in the direction shown in the illustration, to detach it from the steering column upper with switch bracket assembly.
  
  Fig 3: Identifying Transponder Key Amplifier (w/ Engine Immobiliser System) Claws & Slide Direction
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *a Slide

REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY

Turn the ignition switch to ACC.

Insert the tip of a screwdriver into the hole in the steering column bracket assembly upper, as shown in the illustration, and pull the ignition switch lock cylinder assembly out until its claw comes into contact with the stopper of the steering column bracket assembly upper.

Fig 4: Removing Ignition Switch Lock Cylinder (1 Of 2)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Claw
*2	Stopper
*a	Push
*b	Pull
*c	START
*d	ON
*e	ACC
*f	LOCK

NOTE:

Pull the ignition switch lock cylinder assembly out until the claw comes into contact with the stopper of the steering column bracket assembly upper. Otherwise, the following procedure cannot be conducted properly.

Insert the tip of a screwdriver into the hole in the steering column bracket and tilt it downward, as shown in the illustration, to disengage the claw on the ignition switch lock cylinder. Then pull out the ignition switch lock cylinder.

Fig 5: Removing Ignition Switch Lock Cylinder (2 Of 2)

TEXT IN ILLUSTRATION

*1	Claw
*2	Stopper
*3	Driver Insertion Hole
*a	Claw Disengaged
*b	Tilt
*c	Pull Out

REMOVE UN-LOCK WARNING SWITCH ASSEMBLY

Fig 6: Identifying Unlock Warning Switch Assembly Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the un-lock warning switch assembly by pushing up the center part and releasing the 2 claws.
  HINT:
  
  Slide the un-lock warning switch assembly, in the direction shown by the arrow in the illustration, to remove it.
  TEXT IN ILLUSTRATION
  
  *1 Center Part
REMOVE KEY INTER LOCK SOLENOID (for Automatic Transaxle)

Fig 7: Identifying Key Interlock Solenoid Screws (For Automatic Transaxle)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the 2 screws and remove the key lock solenoid from the steering column bracket assembly upper.
REMOVE IGNITION OR STARTER SWITCH ASSEMBLY

Fig 8: Identifying Ignition (Starter) Switch Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disengage the 2 claws and remove the ignition (starter) switch assembly from the steering column bracket assembly upper.