Fuel Pump: Disassembly: Disassembly

REMOVE FUEL SENDER GAUGE ASSEMBLY

Fig 1: Identifying Fuel Sender Gauge Assembly Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Do not separate the tube indicated in the illustration.
1. Disconnect the connector of the fuel sender gauge.
  
  Fig 2: Identifying Fuel Sender Gauge Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Release the lock by sliding the fuel sender gauge upward, as shown in the illustration.
  
  Fig 3: Identifying Fuel Sender Gauge Lock
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP

Fig 4: Identifying Fuel Pump Harness Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector of the fuel pump harness.
2. Disconnect the fuel pump filter hose.
  
  Fig 5: Identifying Fuel Pump Filter Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the fuel filter and the fuel pump from the fuel sub-tank.
  
  Fig 6: Identifying Fuel Filter Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.
  
  Fig 7: Identifying Fuel Pump Filter Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not damage the fuel pump filter.
  - Do not remove the suction filter.
  - Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
5. Disconnect the fuel pump harness.
  
  Fig 8: Identifying Fuel Pump Harness
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the O-ring.
  
  Fig 9: Identifying O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002