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Fuel Injector Circuit: Procedure

  1. INSPECT FUEL INJECTOR (POWER SOURCE) 
    1. Disconnect the fuel injector connectors.
      Fig 1: Measuring Voltage Of Fuel Injector Connectors
      GTY385636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the ignition switch to ON.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      C4-1 - Body ground Ignition switch ON 11 to 14 V
      C5-1 - Body ground Ignition switch ON 11 to 14 V
      C6-1 - Body ground Ignition switch ON 11 to 14 V
      C7-1 - Body ground Ignition switch ON 11 to 14 V
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Fuel Injector)

    NG → See step   5 

    OK: Go to next step 

  2. INSPECT FUEL INJECTOR (INJECTION AND VOLUME) 
    1. Check the fuel injector injection and volume. Refer to INSPECTION .

    NG → See step   6 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR - ECM) 
    1. Disconnect the C19 ECM connector.
    2. Disconnect the C4, C5, C6 and C7 fuel injector connectors.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      C4-2 - C19-86 (#10) Always Below 1 Ω
      C5-2 - C19-85 (#20) Always Below 1 Ω
      C6-2 - C19-84 (#30) Always Below 1 Ω
      C7-2 - C19-83 (#40) Always Below 1 Ω
      C4-2 or C19-86 (#10) - Body ground Always 10 kΩ or higher
      C5-2 or C19-85 (#20) - Body ground Always 10 kΩ or higher
      C6-2 or C19-84 (#30) - Body ground Always 10 kΩ or higher
      C7-2 or C19-83 (#40) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND) 
    1. Disconnect the C19 ECM connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      C19-46 (E01) - Body ground Always Below 1 Ω
      C19-45 (E02) - Body ground Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   8 

  5. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR - INTEGRATION RELAY) 
    1. Disconnect the C4, C5, C6 and C7 fuel injector connectors.
    2. Remove the integration relay from the engine room relay block.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      C4-1 - 1B-4 Always Below 1 Ω
      C5-1 - 1B-4 Always Below 1 Ω
      C6-1 - 1B-4 Always Below 1 Ω
      C7-1 - 1B-4 Always Below 1 Ω
      C4-1 or 1B-4 - Body ground Always 10 kΩ or higher
      C5-1 or 1B-4 - Body ground Always 10 kΩ or higher
      C6-1 or 1B-4 - Body ground Always 10 kΩ or higher
      C7-1 or 1B-4 - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   7 

  6. REPLACE FUEL INJECTOR. Refer to  REMOVAL 
  7. CHECK ECM POWER SOURCE CIRCUIT. Refer to  ECM Power Source Circuit  
  8. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE