Intake Manifold: Removal: Removal

DISCHARGE FUEL SYSTEM PRESSURE
Refer to PRECAUTION .
REMOVE WINDSHIELD WIPER ARM COVER . Refer to REMOVAL - Step 1 .
REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to REMOVAL - Step 2 .
REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to REMOVAL - Step 3 .
REMOVE HOOD TO COWL TOP SEAL . Refer to REMOVAL - Step 4 .
REMOVE COWL TOP VENTILATOR LOUVER RH . Refer to REMOVAL - Step 5 .
REMOVE COWL TOP VENTILATOR LOUVER LH . Refer to REMOVAL - Step 6 .
REMOVE FRONT WIPER MOTOR AND LINK . Refer to REMOVAL - Step 7 .
REMOVE OUTER COWL TOP PANEL . Refer to REMOVAL - Step 8 .
REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY . Refer to REMOVAL - Step 2 .
REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE . Refer to REMOVAL - Step 3 .
REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY . Refer to REMOVAL - Step 4 .
DISCONNECT FUEL TUBE SUB-ASSEMBLY
1. Release the claw and remove the EFI fuel pipe clamp.
  
  Fig 1: Identifying Claw For EFI Fuel Pipe Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Pinch the retainer as illustrated, then pull the fuel tube connector out of the pipe.
  
  Fig 2: Removing Fuel Tube Connector Retainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Remove any dirt and foreign matter from the fuel tube connector before performing this work.
  - Do not allow any scratches or foreign matter on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.
  - Perform this work by hand. Do not use any tools.
  - Do not forcibly bend, kink or twist the nylon tube.
  - Protect the disconnected parts by covering them with vinyl bags after disconnecting the fuel tube.
  - If the fuel tube connector and pipe are stuck, push and pull to release them.
REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY WITH FUEL TUBE SUB-ASSEMBLY
1. Disconnect the 4 fuel injector connectors and the oil control valve connector.
  
  Fig 3: Identifying Fuel Injector Connectors And The Oil Control Valve Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the heated oxygen sensor connector.
3. Disengage the 4 wire harness clamps and separate the wire harness.
4. Disengage the clamp and separate the fuel tube sub-assembly.
  
  Fig 4: Identifying Fuel Tube Sub-Assembly Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the 2 bolts and the fuel delivery pipe sub-assembly.
6. Remove the 2 No. 1 delivery pipe spacers.
  
  Fig 5: View Of Cylinder Head Insulators
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the 4 injector vibration insulators.
REMOVE INTAKE MANIFOLD

Fig 6: View Of Ventilation Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the No. 2 ventilation hose.
2. Disconnect the union to connector tube hose.
  
  Fig 7: View Of Check Valve To Connector Tube Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 5 bolts, 2 nuts and the intake manifold.
  
  Fig 8: Locating Intake Manifold Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the No. 1 intake manifold to head gasket.
  
  Fig 9: View Of Intake Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the No. 2 ventilation hose.
  
  Fig 10: Locating Ventilation Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the bolt and the vacuum hose clamp.
  
  Fig 11: Locating Hose Clamp And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Disengage the hose clamp and remove the union to connector tube hose.