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Terminals Of Ecu [05/2013 - ]

HINT: 

  1. CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) 
    Fig 1: Certification ECU Connector Terminal Identification (Smart Key ECU Assembly)
    GTY389326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the D41 and D48 certification ECU (smart key ECU assembly) connectors.
    2. Measure the voltage and resistance according to the value(s) in the table below.
      Terminal No. (Symbol) Input/Output Wiring Color Terminal Description Condition Specified Condition Related Data List Item
      D41-4 (ACCD) - Body ground Output SB - Body ground ACC signal 20°C (68°F) 81.49 to 118.98 Ω ACC Relay Monitor
      D41-6 (IG1D) - Body ground Output W - Body ground IG1 signal 20°C (68°F) 40.74 to 54.49 Ω IG1 Relay Monitor (Outside)
      D41-25 (P) - D48- 11 (GND)*1 Input Y - B Shift lever P position switch signal Shift lever in P → Shift lever not in P Below 200 Ω → 40 kΩ or higher Shift P Signal
      D41-26 (SLP) - D48-11 (GND) Input LG - B Steering lock bar position signal Always 10 kΩ or higher Steering Unlock Switch
      D41-27 (SPD) - Body ground Input P - Body ground Vehicle speed signal Always 30 kΩ or higher Vehicle Speed
      D41-28 (SSW1) - Body ground Input P - Body ground SSW1 contact signal Engine switch pushed → Engine switch not pushed Below 1 Ω → 10 kΩ or higher Start Switch1
      D41-30 (SSW2) - Body ground Input BE - Body ground SSW2 contact signal (backup for SSW1 and has same behavior as SSW1)
      HINT: 
      Backup for SSW1. Behaves the same way as SSW1.
      Engine switch pushed → Engine switch not pushed Below 1 Ω → 10 kΩ or higher Start Switch2
      D48-5 (N-SW) - Body ground*1 Input W - Body ground Neutral switch signal Engine switch on (IG), shift lever in P or N → Engine switch on (IG), shift lever not in P or N Below 1 Ω → 10 kΩ or higher Neutral SW/ Clutch SW
      D48-10 (CLUT) - Body ground*2 Input Y - Body ground Clutch switch signal Perform the following operations except while the engine is cranking:
      Clutch pedal released → Clutch pedal depressed
      1 V or less → 9 V or higher Neutral SW/ Clutch SW
      D48-11 (GND) - Body ground - B - Body ground Ground Always Below 1 Ω -
      D48-9 (IG2D) - Body ground Output V - Body ground IG2 signal 20°C (68°F) 74.15 to 460.88 Ω IG2 Relay Monitor (Outside)
      D48-2 (+B) - Body ground Input R - Body ground +B power supply Always 11 to 14 V -
      D48-17 (TACH) - Body ground Input GR - Body ground Engine speed signal Always 10 kΩ or higher Engine Condition
      D48-18 (STP1) - Body ground*1 Input L - Body ground Stop light switch signal Brake pedal depressed → Brake pedal released 9 V or higher → 1 V or less Stop Light Switch1
      • *1: for Automatic Transmission
      • *2: for Manual Transmission

      If the result is not as specified, there may be a malfunction in the wire harness.

    3. Reconnect the D41 and D48 certification ECU (smart key ECU assembly) connectors.
    4. Measure the voltage and check for pulses according to the value(s) in the table below.
      Terminal No. (Symbol) Input/Output Wiring Color Terminal Description Condition Specified Condition Related Data List Item
      D41-5 (IG2) - D48-11 (GND) Input Y - BR Engine switch power supply Engine switch off → on (IG) Below 1 V → 11 to 14 V Ignition Switch
      D41-25 (P) - D48-11 (GND)*1 Input Y - B Shift lever P position switch signal Shift lever in P →Shift lever not in P 1.5 V or less → 9 V or higher Shift P Signal
      D41-4 (ACCD) - D48-11 (GND) Output SB - B ACC signal Engine switch off → Engine switch on (ACC) 1 V or less → 8.5 V or higher ACC Relay Monitor
      D41-6 (IG1D) - D48-11 (GND) Output W - B IG1 signal Engine switch on (ACC) → Engine switch on (IG) 1 V or less → 9 V or higher IG1 Relay Monitor(Outside)
      D41-26 (SLP) - D48-11 (GND) Input LG - B Steering lock bar position signal Steering locked → Steering unlocked*3 11 to 14 V → 1.2 V or less Steering Unlock Switch
      D41-27 (SPD) - D48-11 (GND) Input P - B Vehicle speed signal Engine switch on (IG), vehicle being driven at approx. 5 km/h (3 mph) Pulse generation
      (See waveform 1 in  1)
      Vehicle Speed
      D41-28 (SSW1) - D48-11 (GND) Input P - B Engine switch signal Engine switch not pushed → Engine switch pushed 9 V or higher → 1 V or less Start Switch1
      D41-29 (SLR+) - D48-11 (GND) Output Y - B Steering lock motor activation command signal (motor activation permission signal sent from certification ECU (smart key ECU assembly)) Steering lock motor operating → Steering lock motor not operating → Steering lock motor operating*4 Pulse generation
      (See waveform 2 in  2)
      -
      D41-30 (SSW2) - D48-11 (GND) Input BE - B SSW2 contact signal
      HINT: 
      Backup for SSW1. Behaves the same way as SSW1.
      Engine switch not pushed → Engine switch pushed 9 V or higher → 1 V or less Start Switch2
      D48-7 (STSW) - D48-11 (GND) Output P - B Starter request signal With the brake pedal*1 or clutch pedal*2 depressed, the engine switch is pressed and held (starter on) → After approx. 1 sec. has elapsed, the engine switch is released (starter off) 2 V or less → 9 V or higher Starter Request Signal
      D48-5 (N-SW) - Body ground*1 Input W - Body ground Neutral switch signal Engine switch on (IG), shift lever in P or N → Engine switch on (IG), shift lever not in P or N 1 V or less → 9 V or higher Neutral SW/ Clutch SW
      D48-10 (CLUT) - Body ground*2 Input Y - Body ground Clutch switch signal Perform the following operations except while the engine is cranking:
      Clutch pedal released → Clutch pedal depressed
      1 V or less → 9 V or higher Neutral SW/ Clutch SW
      D40-28 (ACCR) - D48-11 (GND) Input BE - B ACC relay cut signal With the brake pedal*1 or clutch pedal*2 depressed, the engine switch is pressed and held (starter on) → After approx. 1 sec. has elapsed, the engine switch is released (starter off) 2 V or less → 9 V or higher ACC Relay Cut Signal
      D48-17 (TACH) - D48-11 (GND) Input GR - B Crankshaft position sensor signal Idling with warm engine Pulse generation
      (See waveform 3 in  3)
      Engine Condition
      D48-9 (IG2D) - D48-11 (GND) Output V - B IG2 signal Engine switch on (ACC) → Engine switch on (IG) 1 V or less → 9 V or higher IG2 Relay Monitor(Outside)
      D48-18 (STP1) - D48-11 (GND)*1 Input L - B Stop light switch signal Brake pedal released → Brake pedal depressed 1 V or less → 9 V or higher Stop Light Switch1
      • *1: for Automatic Transmission
      • *2: for Manual Transmission

      HINT: 

      • *3: When the shift lever is in P (for Automatic Transmission) and the engine switch is off, if any door is opened or closed, the steering is locked. When the key is inside the vehicle and the engine switch is turned on (ACC) or on (IG), the steering unlocks.
      • *4: The steering lock motor operates when the following conditions are met and a door is opened:
        • The shift lever is in P (for Automatic Transmission).
        • While carrying the electrical key transmitter sub-assembly, the engine switch is turned on (IG) to unlock the steering, and then the engine switch is turned off.
    5. Using an oscilloscope, check the waveform of the ECU.
      NOTE:

      The oscilloscope waveform shown in the illustration is an example for reference only. Noise, chattering, etc. are not shown.

      1. Waveform 1 (Reference)
        Fig 2: Waveform 1
        GTY287230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Item Content
        Tester Connection D41-27 (SPD) - D48-11 (GND)
        Tool Setting 5 V/DIV., 100 ms./DIV.
        Condition Engine switch on (IG), vehicle being driven at approx. 5 km/h (3 mph)

        HINT: 

        The wavelength becomes shorter as the vehicle speed increases.

      2. Waveform 2 (Reference)
        Fig 3: Waveform 2
        GTY302834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Item Content
        Tester Connection D41-29 (SLR+) - D48-11 (GND)
        Tool Setting 2 V/DIV., 200 ms./DIV.
        Condition Steering lock motor not operating → Steering lock motor operating → Steering lock motor not operating*
        TEXT IN ILLUSTRATION

        *a Steering lock motor not operating
        *b Steering lock motor operating

        HINT: 

        *: When all of the following conditions are met, open any of the doors to operate the steering lock motor.

        • The shift lever is in P*.
          • *: for Automatic Transmission
        • While carrying the electrical key transmitter sub-assembly, the engine switch is turned on (IG) and the steering wheel is unlocked.
        • The engine switch is off.
      3. Waveform 3 (Reference)
        Fig 4: Waveform 3
        GTY265856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Item Content
        Tester Connection D48-17 (TACH) - D48-11 (GND)
        Tool Setting 2 V/DIV., 2 ms./DIV.
        Condition Idling with warm engine

        HINT: 

        The wavelength becomes shorter as the engine speed increases.

  2. CHECK ECM 
    Fig 5: ECM Connector Terminal Identification - Engine Immobilizer System (W/ Smart Key System)
    GTY390108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance and voltage and check for pulses according to the value(s) in the table below.
      Terminal No. (Symbol) Input/Output Wiring Color Terminal Description Condition Specified Condition Related Data List Item/DTC
      A36-4 (E01) - Body ground - B-L - Body ground Ground Always Below 1 Ω -
      A33-14 (STSW2) - A36-4 (E01) Input BR - B-L Starter switch signal Engine switch on (IG) 1 V or less Starter Control
      Cranking 6 to 13 V
      A33-16 (NSW) - A36-4 (E01) Input W-R - B-L*1
      G-B - B-L*2
      Neutral switch signal Engine switch on (IG), shift lever in not P or N 10 to 13 V -
      Engine switch on (IG), shift lever in P or N 1 V or less
      A33-17 (STSW) - A36-4 (E01) Input G-W - B-L Starter request signal Engine switch on (IG) 1 V or less -
      Cranking 6 V or higher
      A35-15 (TACH) - A36-4 (E01) Output GR-R - B-L Engine speed signal Idling with warm engine Pulse generation
      (See waveform 1)
      Engine Speed
      A35-26 (STA) - A36-4 (E01) Output B-L - B-L Starter relay signal Engine switch on (IG) 11 to 14 V → 1 V or less Starter Signal
      Cranking 10 to 13 V
      A35-32 (ACCR) - A36-4 (E01) Output G-Y - B-L ACC relay cut signal Engine switch on (IG) 10 to 13 V -
      Cranking 1 V or less
      A35-34 (STAR) - A36-4 (E01) Output LG-R - B-L Starter relay cut signal Engine switch on (IG) 10 to 13 V Starter Cut Relay
      Cranking 1 V or less
      • *1: for Automatic Transmission
      • *2: for Manual Transmission

      If the result is not as specified, the ECM may have a malfunction.

    2. Inspect using an oscilloscope.
      NOTE:

      The waveform shown in the illustration is an example for reference only. Noise, chattering, etc. are not shown.

      1. Waveform 3 (Reference)
        Fig 6: Waveform
        GTY265856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Item Content
        Tester Connection A35-15 (TACH) - A36-4 (E01)
        Tool Setting 2 V/DIV., 2 ms./DIV.
        Condition Idling with warm engine

        HINT: 

        The wavelength becomes shorter as the engine speed increases.