Fuel Pump: Installation: Installation

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE TUBE ASSEMBLY

Fig 1: Identifying Fuel Suction, Pump And Gauge Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new fuel suction tube gasket onto the fuel tank.
2. Align the protrusion of the fuel pump with the cutout of the fuel tank and install the fuel suction with pump and gauge tube assembly.
  
  Fig 2: Locating Protrusion Of Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not bend the arm of the sender gauge.
INSTALL FUEL PUMP GAUGE RETAINER

Fig 3: Installing Fuel Pump Gauge Retainer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Turn the retainer 180° clockwise by hand from the screw starting point and further turn it 360° clockwise using SST to align the claw of the retainer with the matchmark on the fuel tank.
  - SST: 09808-14020
    - 09808-01410
    - 09808-01420
    - 09808-01430
  NOTE:
  Replace the fuel pump gauge retainer with a new one if not turned 180° clockwise by hand.
  - Part No. 77144-52030
  HINT:
  - Align the claws of the fuel pump gauge retainer with the tips of SST.
  - At the point where the retainer is turned 90° from the start of the thread, push the retainer in from the opposite side to the start of the thread. Check that the thread of the retainer is properly engaged with that on the tank.
CONNECT FUEL TANK VENT HOSE

Fig 4: Locating Fuel Tank Vent Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Connect the fuel tank vent hose.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Fig 5: Connecting Fuel Tank Main Tube Sub-Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Insert the fuel tank main tube.
2. Install the tube joint clip.
  NOTE:
  - Check that there are no scratches or foreign matter on the connecting parts.
  - Check that the fuel tube joint is on the collar of the fuel tube joint.
  - After installing the tube joint clip, check that the fuel tube joint has not been pulled off.
  - Do not damage any clips. If a clip is damaged, replace it.
INSTALL REAR FLOOR SERVICE HOLE COVER

Fig 6: Locating Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Connect the fuel pump connector.
2. Install the rear service hole cover with new butyl tape.
  
  Fig 7: Identifying Rear Service Hole Cover With New Butyl Tape
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY LH . Refer to INSTALLATION - Step 1
REMOVE NO. 2 SEAT LEG COVER . Refer to INSTALLATION - Step 2
INSTALL NO. 1 SEAT LEG COVER . Refer to INSTALLATION - Step 3
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
CHECK FOR FUEL LEAK
Refer to PRECAUTION