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Air Conditioning System (Service Information): Compressor: Removal: Removal

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM  See step  1
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  3. REMOVE FAN AND GENERATOR V BELT  . Refer to REMOVAL - Step 3
  4. REMOVE GENERATOR ASSEMBLY  . Refer to REMOVAL - Step 4
  5. REMOVE CENTER ENGINE UNDER COVER  . Refer to REMOVAL - Step 6
  6. REMOVE NO. 1 ENGINE UNDER COVER  . Refer to REMOVAL - Step 7
  7. REMOVE REAR ENGINE UNDER COVER RH  . Refer to REMOVAL - Step 2
  8. REMOVE NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    Fig 1: Removing No. 1 Cooler Refrigerant Discharge Hose
    GTY313056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the 2 connectors and detach the 3 clamps.
    2. Remove the bolt and No. 1 cooler refrigerant discharge hose from the cooler compressor.
      Fig 2: Identifying No. 1 Cooler Refrigerant Discharge Hose & Bolt
      GTY313051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  9. REMOVE SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the bolt and suction hose sub-assembly from the cooler compressor.
      Fig 3: Removing Suction Hose Sub-Assembly
      GTY314434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the suction hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  10. REMOVE COOLER COMPRESSOR ASSEMBLY 
    Fig 4: Removing/Installing Cooler Compressor Assembly
    GTY313334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 bolts and 2 nuts.
    2. Using an E8 "TORX" socket, remove the 2 stud bolts and cooler compressor.
      Fig 5: Identifying Cooler Compressor & Stud Bolts
      GTY313335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002