Front Seat Assembly: Reassembly: Reassembly

HINT: 

The procedure described below is for the driver side of LHD. Use the same procedure for both the front passenger and driver sides of LHD, unless otherwise specified.

1. INSTALL SEAT POSITION SENSOR (for Driver Side) 
   1. Provisionally install the seat position sensor.
      Fig 1: Identifying Front Seat Position Sensor

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      • If the seat position sensor has been dropped, or there are any cracks, dents or other defects in the case, bracket or connector, replace the seat position sensor with a new one.
      • When installing the seat position sensor, make sure that the SRS wiring does not interfere with other parts and is not pinched between other parts.
   2. Install a 1 mm (0.04 in.) feeler gauge between the seat rail and seat position sensor, as shown in the illustration.
   3. Push the top of the seat position sensor to the seat rail.
   4. While holding the seat position sensor, tighten the seat position sensor using T30 "TORX" socket wrench.

      Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) 

      TEXT IN ILLUSTRATION
      
      

      *1	Sensor
      *2	Seat Rail
      *3	Feeler Gauge

2. INSTALL SEAT SLIDE POSITION SENSOR PROTECTOR (for Driver Side) 
   1. Engage the pin and install a new seat position sensor protector.
      Fig 2: Identifying Seat Position Sensor Protector Pin

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage portion A, shown in the illustration, when installing the seat position sensor protector.

3. INSTALL OCCUPANT CLASSIFICATION ECU (for Front Passenger Side) 
   1. Engage the claw and install the occupant classification ECU.
      Fig 3: Identifying Occupant Classification ECU Claw

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL FRONT SEAT WIRE (for Front Passenger Side) 
   1. Install the front seat wire with the 2 wire harness clamps.
      Fig 4: Identifying Front Seat Wiring Harness Clamps And Connector

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Connect the 5 connectors.
5. INSTALL FRONT SEAT CUSHION LOWER SHIELD LH 
   1. Engage the claw and install the front seat cushion lower shield.
      Fig 5: Identifying Front Seat Cushion Lower Shield Claw And Screw

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Tighten the screw.
6. INSTALL FRONT SEAT CUSHION LOWER SHIELD RH 
   1. Engage the claw and install the front seat cushion shield lower.
      Fig 6: Identifying Front Seat Cushion Lower Shield Claw And Screw

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Tighten the screw.
7. INSTALL RECLINING ADJUSTER OUTSIDE COVER LH 
   1. Install the reclining adjuster outside cover with the screw.
      Fig 7: Identifying Reclining Adjuster Outside Cover Screw

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. INSTALL RECLINING ADJUSTER OUTSIDE COVER RH 

   HINT: 

   Use the same procedure as for the LH side.

9. INSTALL RECLINING ADJUSTER INSIDE COVER LH 
   1. Engage the claw and install the reclining adjuster inside cover.
      Fig 8: Identifying Reclining Adjuster Inside Cover Claw

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Tighten the screw.
10. INSTALL RECLINING ADJUSTER INSIDE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

11. INSTALL LOWER ACTIVE HEADREST UNIT 
    1. Install the lower active headrest unit with the 2 nuts.

       Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

       Fig 9: Identifying Lower Active Headrest Unit Nuts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. INSTALL UPPER ACTIVE HEADREST UNIT 
    1. Connect the lower active headrest unit cable.
       Fig 10: Identifying Upper Active Headrest With Nuts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the upper active headrest with the 5 nuts.

       Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

       Bolt A

       Torque: 14 N*m (142 kgf*cm, 10 ft.*lbf) 

       Bolt B

13. INSTALL FRONT SEAT SIDE AIRBAG ASSEMBLY 
    1. Install the front seat side airbag with the 2 nuts.
       Fig 11: Identifying Front Seat Side Airbag With Nuts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf) 

    2. Install the 2 wire harness clamps.
       Fig 12: Identifying Clamps

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 3 wire harness clamps and the airbag connector.
       Fig 13: Identifying Airbag Connector And Wire Harness Clamps

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. INSTALL FRONT SEATBACK COVER PAD 
    Fig 14: Identifying Front Seatback Cover Pad

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the front seatback cover pad.
       NOTE:

       The fabric for fixing the airbag must not be wrinkled when installing the front seatback cover pad.

    2. Using hog ring pliers, install 2 new hog rings as shown in the illustration.
       Fig 15: Installing Hogrings (1 of 2)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       TEXT IN ILLUSTRATION
       
       

       *1	New Hog Ring
       *2	Hog Ring Pliers

    3. Using hog ring pliers, install 3 new hog rings as shown in the illustration.
       Fig 16: Installing Hogrings (2 of 2)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       TEXT IN ILLUSTRATION
       
       

       *1	New Hog Ring
       *2	Hog Ring Pliers

15. INSTALL FRONT SEAT HEADREST SUPPORT 
    Fig 17: Identifying Front Seat headrest Support

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT: 

    Use the same procedure for both sides.

    1. Align the protruding portion of the front seat headrest support with the installation groove of the front seat adjuster frame.
    2. Engage the 2 claws and install the front seat headrest support.
       TEXT IN ILLUSTRATION
       
       

       *1	Protruding

16. INSTALL FRONT SEAT CUSHION COVER PAD 
    Fig 18: Identifying Front Seat Cushion Cover Pad Claws & Hooks

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Engage the 2 claws and the 9 hooks and install the front seat cushion cover pad.
    2. Fix the front seat side airbag wire harness with the front seat cushion cover pad fixing cover.
       Fig 19: Identifying Front Seat Cushion Cover Pad Fixing Cover Clips

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 clips.
    4. Engage the 4 hooks and install the front seat cushion cover band.
       Fig 20: Identifying Front Seat Cushion Cover Band Hooks

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. INSTALL FRONT SEAT CUSHION SHIELD RH 
    1. Engage the claw and the clip and install the front seat cushion shield.
       Fig 21: Identifying Front Seat Cushion Shield Claw And Clip

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the screw.
18. INSTALL FRONT SEAT INNER BELT ASSEMBLY  . Refer to INSTALLATION - Step 1
19. INSTALL FRONT SEAT CUSHION SHIELD LH 
    1. Engage the 2 claws and the clip and install the front seat cushion shield.
       Fig 22: Identifying Front Seat Cushion Shield Claws And Clip

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the screw.
20. INSTALL RECLINING ADJUSTER RELEASE HANDLE 
    1. Engage the claw and install the reclining adjuster release handle.
       Fig 23: Identifying Reclining Adjuster Release Handle Claw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. INSTALL FRONT SEAT HEADREST ASSEMBLY 
    1. Push in the lock button of the front seat headrest support and install the front seat headrest assembly.
       Fig 24: Identifying Front Seat Head Rest Support Lock Buttons

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       TEXT IN ILLUSTRATION
       
       

       *1	Lock Button