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UNDERDRIVE Planetary Gear: Disassembly: Disassembly

  1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD 
    1. Using SST a torque wrench, measure the turning torque of the underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.
      Fig 1: Measuring Turning Torque Of Underdrive Planetary Gear Assembly With SST
      GTY166380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard turning torque at 60 rpm 

      Torque: 0.23 to 5.01 N*m (2 to 51 kgf*cm, 2.0 to 44.3 in.*lbf) 

      HINT: 

      Use a torque wrench with a fulcrum length of 160 mm (6.3 in.).

  2. REMOVE CYLINDRICAL ROLLER BEARING RACE INNER 
    1. Using SST, loosen the staked part of the nut.
      Fig 2: Loosening Staked Lock Nut Using SST
      GTY167124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
        • 09931-00010
        • 09931-00020
      • SST: 09387-00050 
    2. Clamp the underdrive planetary gear in a soft jaw vise.
      Fig 3: Clamping Underdrive Planetary Gear In Soft Jaw Vise
      GTY157816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the differential drive pinion.

    3. Using SST, remove the lock nut.
      Fig 4: Removing Underdrive Planetary Gear Lock Nut With SST
      GTY157732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09564-16020 
    4. Using SST, remove the cylindrical roller bearing inner race.
      Fig 5: Removing Cylindrical Roller Bearing Inner Race With SST
      GTY157817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60010 
        • 09951-00340
  3. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the differential drive pinion, parking lock gear, counter driven gear with underdrive planetary ring gear and front tapered roller bearing.
      Fig 6: Removing Underdrive Planetary Gear Components With SST
      GTY164686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00050 
    2. Clamp the underdrive planetary gear in a soft jaw vise.
      Fig 7: Removing Rear Tapered Roller Bearing From Underdrive Planetary Gear With SST
      GTY157818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove rear tapered roller bearing from the underdrive planetary gear.
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60010 
        • 09951-00320
  4. REMOVE UNDERDRIVE PLANETARY RING GEAR 
    1. Using snap ring pliers, remove the snap ring.
      Fig 8: Removing/Installing Underdrive Planetary Ring Gear Snap Ring
      GTY166939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the underdrive planetary ring gear from the counter driven gear.
      Fig 9: Removing/Installing Underdrive Planetary Ring Gear
      GTY157830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002