Quarter Window Glass: Installation: Installation

HINT:

Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
A bolt without a torque specification is shown in the standard bolt chart. Refer to SPECIFIED TORQUE FOR STANDARD BOLTS .

INSTALL QUARTER WINDOW MOULDING LH

Fig 1: Applying Primer G

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, coat the application area of the quarter window with Primer G.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Standard

Area	Specified Condition
a	11.0 mm (0.433 in.)

TEXT IN ILLUSTRATION

*1	Primer G
*a	Backside

Fig 2: Applying Primer M

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, coat the application area of a new quarter window moulding with Primer M.
HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.
TEXT IN ILLUSTRATION

*1 Primer M

Fig 3: Applying Adhesive To The Quarter Window Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply adhesive to the quarter window moulding.

Adhesive

Toyota Genuine Windshield Glass Adhesive or equivalent

TEXT IN ILLUSTRATION

Adhesive

Cut off the tip of a cartridge nozzle.

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load a sealer gun with the cartridge.
Apply adhesive to the quarter window moulding as shown in the illustration.

Fig 4: Installing The Quarter Window Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the quarter window moulding as shown in the illustration.
TEXT IN ILLUSTRATION

*a Backside

Fig 5: Cleaning Excess Or Protruding Adhesive

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.

INSTALL QUARTER WINDOW GLASS ADHESIVE DAM LH

Apply Primer G to the window where the dam will be installed.

Fig 6: Identifying Quarter Glass Adhesive Dam

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Adhesive Dam	-	-
*a	Backside	-	-

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new adhesive dam. Install the dam to the quarter window at the location shown in the illustration.

INSTALL QUARTER WINDOW CLIP LH

Apply Primer G to the quarter window where the clip will be installed.

Fig 7: Installing Quarter Window Clip Lh

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Clip	-	-
*a	Backside	-	-

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new clip. Install the clip to the quarter window at the location shown in the illustration.

INSTALL QUARTER WINDOW CLIP

Apply Primer G to the quarter window where the clip will be installed.

Fig 8: Identifying Quarter Window Clip

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Clip	-	-
*a	Backside	-	-

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new clip. Install the clip to the quarter window at the location shown in the illustration.

INSTALL QUARTER WINDOW ASSEMBLY LH

When installing a new quarter window assembly:

HINT:

Dam not reused.

Apply Primer G to the window where the dam will be installed.

Fig 9: Identifying Adhesive Dam

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Adhesive Dam	-	-
*a	Backside	-	-

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new adhesive dam. Install the dam to the quarter window at the location shown in the illustration.
Remove the peeling paper from a new double-sided tape.

Fig 10: Applying Primer M

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

TEXT IN ILLUSTRATION

*1	Brush
*2	Primer M
*3	Adhesive
*a	CORRECT
*b	INCORRECT

Using a brush or sponge, apply Primer G to the contact surface of the glass.

Fig 11: Applying Primer G

TEXT IN ILLUSTRATION

*1	Adhesive Center Line	*2	Primer G
*a	Backside	-	-

Standard

Area	Specified Condition
a	17.8 mm (0.701 in.)
b	19.0 mm (0.748 in.)
c	9.9 mm (0.390 in.)
d	11.0 mm (0.433 in.)
e	10.0 mm (0.394 in.)

HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTE:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the quarter window glass.

Adhesive

Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of a cartridge nozzle as shown in the illustration.

Fig 12: Applying Adhesive To Glass

TEXT IN ILLUSTRATION

*1	Adhesive Center Line	*2	Adhesive
*a	Backside	-	-

Standard

Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)
c	17.8 mm (0.701 in.)
d	16.0 mm (0.630 in.)
e	9.9 mm (0.390 in.)
f	10.0 mm (0.394 in.)

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load a sealer gun with the cartridge.
Apply adhesive to the quarter window glass as shown in the illustration.

Install the quarter window glass to the vehicle body.

Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check the clearance between the body and glass.
Lightly press the front surface of the glass to ensure a close fit.

Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.

HINT:

Apply adhesive to any areas where the amount of adhesive is inadequate.

NOTE:

Do not drive the vehicle within the time written in the table below.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

CHECK FOR LEAKS AND REPAIR
1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.
INSTALL INNER LOWER ROOF SIDE GARNISH LH . Refer to INSTALLATION - Step 21
INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH . Refer to INSTALLATION - Step 23
INSTALL INNER ROOF SIDE GARNISH CAP LH . Refer to INSTALLATION - Step 25
INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH . Refer to INSTALLATION - Step 27
INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY . Refer to INSTALLATION - Step 29
INSTALL UPPER CENTER PILLAR GARNISH LH . Refer to INSTALLATION - Step 30
INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH . Refer to INSTALLATION - Step 32
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH . Refer to INSTALLATION - Step 38
INSTALL FRONT DOOR SCUFF PLATE LH . Refer to INSTALLATION - Step 40
INSTALL REAR SEAT ASSEMBLY
1. Install the rear seat assembly. Refer to INSTALLATION .
INSTALL FRONT DECK FLOOR BOX . Refer to INSTALLATION - Step 45
INSTALL DECK FLOOR BOX LH . Refer to INSTALLATION - Step 46
INSTALL DECK FLOOR BOX RH . Refer to INSTALLATION - Step 47
INSTALL BACK DOOR SCUFF PLATE . Refer to INSTALLATION - Step 49
INSTALL DECK BOARD ASSEMBLY . Refer to INSTALLATION - Step 50
INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) . Refer to INSTALLATION - Step 51
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .