Back Door Glass: Installation: Installation

Fig 1: Cleaning Outer Edge Of Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a scraper, remove the clips, dam and adhesive sticking to the back door glass.
2. Clean the outer edge of the back door glass with a non-residue solvent.
   NOTE:

   • Do not touch the back door glass surface after cleaning it.
   • Even if using a new back door glass, clean the back door glass with a non-residue solvent.

   HINT: 

   Since the pin is for positioning the glass, there is no need to replace it with a new one when reusing the glass, even if damaged.

1. Clean and shape the contact surface of the vehicle body.
   Fig 2: Identifying Adhesive On Vehicle Body Contact Surface

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE:

      Do not damage the vehicle body.

      HINT: 

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

      HINT: 

      Clean the vehicle body even if all the adhesive has been removed.

Fig 3: Applying Primer G To Installation Part Of Back Window Glass Clip

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply Primer G to the installation part of the back window glass clip.

   HINT: 

   If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

2. Install the new clip onto the glass, as shown in the illustration.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

Fig 4: Applying Primer G To Installation Part Of Back Door Glass Adhesive Dam

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply Primer G to the installation part of the back window glass clip.

   HINT: 

   If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

2. Install the new clip onto the glass, as shown in the illustration.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

1. Apply Primer G to the installation part of the back door glass adhesive dam.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

   HINT: 

   If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

2. Install 2 new back door glass adhesive dams, as shown in the illustration.
   Fig 5: Installing Back Door Glass Adhesive Dams

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Specification

   Area	Measurement
   a	7.4 mm (0.291 in.)
   b	6.9 mm (0.273 in.)

1. Apply Primer G to the installation part of the back door window molding.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new back door window molding, as shown in the illustration.
   Fig 6: Installing Back Door Window Molding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Specification

   Area	Measurement
   a	3.5 mm (0.138 in.)

Fig 7: Identifying Matchmarks

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the back door glass.
   1. Using suction cups, place the back door glass in the correct position.
   2. Check that the whole contact surface of the back door glass rim is perfectly even.
   3. Place matchmarks on the back door glass and vehicle body.
      NOTE:

      Check that the stoppers are attached to the vehicle body correctly.

      HINT: 

      When reusing the back door glass, check and correct the matchmark positions.

   4. Using suction cups, remove the back door glass.
2. Using a brush, apply Primer M to the exposed part of the vehicle body.
   Fig 8: Applying Primer M To Exposed Part Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply Primer M to the adhesive.
   • Throw away any leftover Primer M.
   • Do not apply too much Primer M.
3. Using a brush or sponge, apply Primer G to the edge of the back door glass and contact surface.
   Fig 9: Applying Primer G To Edge Of Back Door Glass And Contact Surface

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover Primer G.
   • Do not apply too much Primer G.

   HINT: 

   If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

   Specification

   Area	Measurement
   a	14.0 mm (0.551 in.)
   b	6.9 mm (0.272 in.)
   c	14.0 mm (0.551 in.)
   d	14.0 mm (0.551 in.)
   e	20.3 mm (0.799 in.)
   f	14.0 mm (0.551 in.)

4. Apply adhesive.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle, as shown in the illustration.
      Fig 10: Cutting Off Tip Of Cartridge Nozzle

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      After cutting off the tip, use all adhesive within the time indicated in the table below.

      Usage time frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with a cartridge.
   3. Apply adhesive to the back door glass, as shown in the illustration.
      Fig 11: Applying Adhesive To Back Door Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Specification

      Area	Measurement
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	10.9 mm (0.429 in.)
      d	14.0 mm (0.551 in.)
      e	24.3 mm (0.957 in.)
      f	14.0 mm (0.551 in.)

5. Install the back door glass onto the vehicle body.
   Fig 12: Identifying Matchmarks

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Using suction cups, position the back door glass so that the matchmarks are aligned. Press it in gently along the rim.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and back door glass have a small gap between them.
   2. Gently press the front surface of the back door glass to ensure that the back door glass is securely fitted to the vehicle body.
   3. Using a scraper, remove any excessive or protruding adhesive.
      Fig 13: Removing Excessive Or Protruding Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Apply adhesive onto the back door glass rim.

      NOTE:

      Do not drive the vehicle within the time limits described in the table below.

      Minimum time

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

HINT: 

Use the same procedure as for the LH side.