Brake Actuator: Installation: Installation

INSTALL BRAKE ACTUATOR ASSEMBLY
1. Install the brake actuator to the bracket with the 2 nuts.
  Torque: 5.4 N*m ( 55 kgf*cm, 48 ft.*lbf)
INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET

Fig 1: Identifying Tightening Sequence Of Bolts And Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the brake actuator with bracket with the 2 bolts and nut.
  Torque: 19 N*m ( 194 kgf*cm, 14 in.*lbf)
  NOTE:
  - Be careful not to damage the brake tubes and wire harness.
  - Install the bolts and nut in order shown n the illustration.
2. Connect the brake actuator connector.
  NOTE:
  Make sure that the lever is locked securely.
3. Using SST, connect the 6 brake tubes to the correct locations on the actuator, as shown in the illustration.
  - SST: 09023-00101
  Fig 2: Identifying Brake Tube Tags
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 14 N*m ( 145 kgf*cm, 10 in.*lbf)
  
  with SST
  
  Torque: 15 N*m ( 155 kgf*cm, 11 in.*lbf)
  
  without SST
  
  HINT:
  
  Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
INSTALL HEADLIGHT UNIT RH . Refer to INSTALLATION - Step 1
INSTALL FRONT BUMPER COVER . Refer to INSTALLATION - Step 5
INSTALL FRONT FENDER LINER LH . Refer to INSTALLATION - Step 1
INSTALL FRONT FENDER LINER RH . Refer to INSTALLATION - Step 2
INSTALL HOOD TO FRONT END PANEL SEAL . Refer to REASSEMBLY - Step 6
INSTALL FRONT WHEEL RH
Torque: 103 N*m ( 1,050 kgf*cm, 76 in.*lbf)
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .
FILL RESERVOIR WITH BRAKE FLUID . Refer to BLEEDING - Step 1
BLEED AIR FROM BRAKE MASTER CYLINDER . Refer to BLEEDING - Step 2
BLEED AIR FROM BRAKE LINE . Refer to BLEEDING - Step 3
CHECK BRAKE FLUID LEVEL IN RESERVOIR . Refer to BLEEDING - Step 4
CHECK FOR BRAKE FLUID LEAKAGE
CHECK BRAKE ACTUATOR WITH TECHSTREAM
1. Check the brake actuator with the Techstream. Refer to ON-VEHICLE INSPECTION .
ADJUST VEHICLE PREPARATION FOR HEADLIGHT AIM . Refer to ADJUSTMENT - Step 1
PREPARATION FOR HEADLIGHT AIMING (Using Headlight Tester) . Refer to ADJUSTMENT - Step 2
PREPARATION FOR HEADLIGHT AIMING (Using Screen) . Refer to ADJUSTMENT - Step 3
INSPECT HEADLIGHT AIMING . Refer to ADJUSTMENT - Step 4
ADJUST HEADLIGHT AIMING . Refer to ADJUSTMENT - Step 5