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Air Conditioning: Condenser: Removal

  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM  (See REPLACEMENT  )
  2. REMOVE FRONT BUMPER COVER  (See REMOVAL )
  3. REMOVE UPPER RADIATOR SUPPORT ABSORBER  (See DISASSEMBLY )
  4. REMOVE NO. 1 COOLER COVER  (See REMOVAL )
  5. SEPARATE HOOD LOCK ASSEMBLY  (See REMOVAL )
  6. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY  (See REMOVAL )
  7. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the bolt and disconnect the discharge hose from the cooler condenser.
      2. Fig 1: Locating Cooler Refrigerant Discharge Hose Bolt
      G05401811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
  8. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A 
    1. Remove the bolt and disconnect the air conditioning tube from the cooler condenser.
      2. Fig 2: Locating Air Conditioning Tube Bolt
      G05401812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the air conditioning tube.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
  9. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Disengage the 2 claws and remove the cooler condenser from the vehicle.
      NOTE: Do not damage the condenser or radiator when removing the cooler condenser.
      Fig 3: Identifying Cooler Condenser Assembly
      G05401813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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