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Air Conditioning: Condenser: Installation

  1. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Engage the 2 claws and install the cooler condenser into the vehicle.
      NOTE: Do not damage the condenser or radiator when installing the condenser.

      HINT:

      If a new cooler condenser is installed, add compressor oil to the condenser as follows.

      Capacity: 

      Add 40 cc(1.35 fl.oz.) 

      Compressor oil: 

      ND-OIL8 or equivalent. 

      Fig 1: Identifying Cooler Condenser Assembly
      G05401813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT LIQUID TUBE SUB-ASSEMBLY A 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor oil: 

      ND-OIL8 or equivalent 

    3. Install the O-ring onto the air conditioning tube.
    4. Install the air conditioning tube onto the cooler condenser with the bolt.
      Fig 2: Locating Air Conditioning Tube Bolt
      G05401812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  3. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil: 

      ND-OIL8 or equivalent 

    3. Install the O-ring onto the discharge hose.
    4. Install the discharge hose onto the cooler condenser with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 3: Locating Cooler Refrigerant Discharge Hose Bolt
      G05401811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  5. INSTALL NO. 1 COOLER COVER  (See INSTALLATION )
  6. INSTALL HOOD LOCK ASSEMBLY  (See INSTALLATION )
  7. INSTALL UPPER RADIATOR SUPPORT ABSORBER  (See REASSEMBLY )
  8. INSTALL FRONT BUMPER COVER  (See INSTALLATION )
  9. INSPECT HOOD  (See ADJUSTMENT )
  10. ADJUST HOOD  (See ADJUSTMENT )
  11. CHARGE REFRIGERANT  (See REFRIGERANT LINE  )
  12. WARM UP ENGINE  (See REPLACEMENT  )
  13. INSPECT FOR REFRIGERANT LEAK  (See REPLACEMENT  )