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Air Conditioning Panel Assembly: Inspection

  1. INSPECT HEATER CONTROL BASE 
    1. Check the heater control base resistance.
      1. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Switch Condition Specified Condition
        2 (L) - 4 (B) A/C switch OFF 10 kΩ or higher
        2 (L) - 4 (B) A/C switch ON Below 1 Ω

        If the result is not as specified, replace the heater control base.

    2. Check the A/C indicator operation.
      1. Connect the positive (+) lead from the battery to terminal 2 (L) and the negative (-) lead to terminal 3 (E).
      2. Push the air conditioning switch in and check that the indicator lights up.

        OK: 

        Indicator lights up 

        If the result is not as specified, replace the heater control base.

    3. Check the illumination operation.
      1. Connect the positive (+) lead from the battery to terminal 5 (ILL+) and the negative (-) lead to terminal 6 (ILL-), then check that the bulb illuminates.

        OK: 

        Bulb illuminates 

        If the result is not as specified, replace the bulb.

        Fig 1: Identifying Heater Control Base Connector Terminals
        G05401863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT HEATER CONTROL 
    1. Check the heater control resistance.
      1. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Switch Condition Specified Condition
        ALL - 5 (E) OFF 10 kΩ or higher
        9 (LO) - 5 (E) LO Below 1 Ω
        9 (LO) - 5 (E) - 7 (M1) LO-M1 Below 1 Ω
        9 (LO) - 5 (E) - 7 (M1) M1 Below 1 Ω
        9 (LO) - 5 (E) - 7 (M1)-6 (M2) M1-M2 Below 1 Ω
        9 (LO) - 5 (E) - 6 (M2) M2 Below 1 Ω
        9 (LO) - 5 (E) - 6 (M2) -10 (HI) M2-HI Below 1 Ω
        9 (LO) - 5 (E) - 10 (HI) HI Below 1 Ω

        If the result is not as specified, replace the heater control.

    2. Check the illumination operation.
      1. Connect the positive (+) lead from the battery to terminal 2 (ILL+) and the negative (-) lead to terminal 1 (ILL-), then check that the bulb illuminates.

        OK: 

        Bulb illuminates 

        If the result is not as specified, replace the bulb.

        Fig 2: Identifying Heater Control Connector Terminals
        G05401864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT NO. 2 HEATER CONTROL KNOB 
    1. Check the No. 2 heater control knob resistance.
      1. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Switch Condition Specified Condition
        2 (RrDEF) -1 (E) Rear Window Defogger switch OFF 10 kΩ or higher
        2 (RrDEF) -1 (E) Rear Window Defogger switch ON Below 1 Ω
        3 (IG) - 6 (MAX HOT) Except MAX HOT 10 kΩ or higher
        3 (IG) - 6 (MAX HOT) MAX HOT Below 1 Ω
        7 (V/B) - 8 (SG) Always Below 1 Ω

        If the result is not as specified, replace the No. 2 heater control knob.

    2. Check the rear window defogger indicator operation.
      1. Connect the positive (+) lead from the battery to terminal 3 (IG) and the negative (-) lead to terminal 1 (E).
      2. Push the rear window defogger switch in and check that the indicator lights up.

        OK: 

        Indicator lights up 

        If the result is not as specified, replace the No. 2 heater control knob.

    3. Check the illumination operation.
      1. Connect the positive (+) lead from the battery to terminal 5 (ILL+) and the negative (-) lead to terminal 4 (ILL-), then check that the bulb illuminates.
        Fig 3: Identifying Heater Control Knob Connector Terminals
        G05401865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        OK: 

        Bulb illuminates 

        If the result is not as specified, replace the bulb.