Power Steering Gear: Installation

1. Install the lock nut and the tie rod end sub-assembly LH onto the steering gear until the matchmarks are aligned.

   HINT:

   After adjusting toe-in, tighten the lock nut.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   Fig 1: Identifying Match Mark On Steering Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Perform the same procedure as for the LH side.

1. Install the power steering gear onto the front suspension crossmember with the 2 bolts and 2 nuts.

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   NOTE: Keep the nut from rotating while turning the bolt.
   Fig 2: Identifying Power Steering Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Support the front suspension crossmember with a transmission jack.
2. Provisionally install the front suspension crossmember onto the body with the 6 bolts.
   Fig 3: Identifying Front Suspension Crossmember Sub-Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   BOLT LENGTH SPECIFICATION
   
   

   Bolt	Underhead Length (mm)
   A	38
   B	99
   C	41

3. By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.

   SST 09670-00011 

   Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf) for Bolt A 

   160 N*m (1,631 kgf*cm, 118 ft.*lbf) for Bolt B 

   95 N*m (969 kgf*cm, 70 ft.*lbf) for Bolt C 

   NOTE:

   • Insert SST into the datum hole in a vertical orientation.
   • If SST can not be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.
   Fig 4: Identifying Datum Holes In Front Suspension Crossmembers RH And LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the engine moving control rod with the bolt.

   Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf) 

   Fig 5: Identifying Engine Moving Control Rod With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Use the same procedure for the LH side.

HINT:

Use the same procedure for the LH side.

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

1. Install clip B onto the body portion and install column No. 1 onto the body portion with clip A.
   NOTE: Make sure that the lip portion of hole cover No. 1 is not damaged.
   Fig 6: Identifying Steering Column Hole Cover Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks and install the sliding yoke onto the intermediate shaft.

   Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

   Fig 7: Locating Matchmarks On Sliding Yoke Of Steering Intermediate Shaft Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Tighten bolt A.

   Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

1. Install the column hole cover silencer sheet with the 2 clips.
Fig 8: Identifying Column Hole Cover Silencer Sheet
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the floor carpet.

Torque: 5.4 N*m (55 kgf*cm, 48 ft.*lbf) 

(See ADJUSTMENT )

(See DIAGNOSIS SYSTEM )

(See DIAGNOSIS SYSTEM )